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Preparation method of water dephosphorization porous ceramic filter ball

A technology of porous ceramics and filter balls, which is applied in the direction of ceramic products, ceramic material production, chemical instruments and methods, etc. It can solve the problems of non-solid waste materials increasing environmental burden, unsatisfactory phosphorus removal effect, and reducing the success rate of ceramsite. Achieve the effects of high powdering resistance, large porosity, and increased strength

Inactive Publication Date: 2019-04-23
INST OF ROCK & SOIL MECHANICS CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The main factors affecting the adsorption performance of porous ceramics include effective porosity, specific surface area, metal oxide content, and anti-powdering rate. Due to the fine particle size of raw materials, it is difficult to mix evenly, which reduces the success rate of ceramsite; traditional pore-forming agents such as starch, etc. Organic pore-forming agents, carbon powder and other inorganic pore-forming agents are introduced as the second phase, and it is not easy to mix evenly, and sintering shrinkage occurs during the sintering process, resulting in uneven distribution of pores and partial closure, which affects the phosphorus removal effect; in addition, some pore-forming agents Under high temperature conditions, it is easy to produce toxic gases, which is not conducive to environmental protection; the preparation of phosphorus-removing ceramsite must not only ensure that the effective porosity is large enough, but also have strong abrasion resistance. Therefore, according to the composition of the main raw materials, silicon and calcium should be added. Substances are adjusted to build Al 2 o 3 -CaO-SiO 2 Ternary phase pottery system, the addition of non-solid waste materials is bound to increase the environmental burden, which is not conducive to sustainable development
In addition, the main function of phosphorus removal ceramsite is its high-efficiency adsorption. However, the performance of traditional phosphorus removal ceramsite is optimized from the ratio and firing process, and the phosphorus removal effect of the product is not ideal.

Method used

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Examples

Experimental program
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preparation example Construction

[0030] A method for preparing porous ceramic filter balls for phosphorus removal in water bodies, using typical solid wastes as raw materials for co-processing; including:

[0031] Raw material pretreatment, control raw material particle size and gradation;

[0032] The raw materials are evenly mixed into a mud paste;

[0033] Granulation and aging;

[0034] Gradient temperature controlled roasting;

[0035] Among them, according to the mass percentage, the components of the raw materials are: 21%-65% Bayer process red mud, 9-38% municipal solid waste incineration slag, 4%-23% activator, 3%-15% pore-forming agent, 5% % ~ 10% binder.

[0036] It will be specifically described below.

[0037] The raw material pretreatment, controlling the particle size and gradation of the raw material includes:

[0038] Each component in the raw material was dried at 105°C for more than 1 hour, and then crushed and ball milled;

[0039] Both the Bayer process red mud and the activator aft...

example 1

[0053] Specifically, it is realized through the following steps:

[0054] 1. Raw material pretreatment: Dry all raw materials at 105°C for more than 1 hour, crush, ball mill, red mud and fly ash pass through a 100-mesh sieve, alkali slag passes through a 200-mesh sieve, and the particle size of the slag is -100 mesh~ 200 mesh;

[0055] 2. Dosing according to the mass percentage of raw materials after pretreatment: red mud 50%, slag 20%, activator 10%, alkali slag 15%, tap water 5%;

[0056] 3. Mixing and granulation of raw materials: put the above-mentioned processed raw materials in a closed mixer, blow in gas for 3 minutes first, after the powder is sprayed with gas, stirred and mixed evenly, then pumped in water, atomized by the spray nozzle and covered The raw material is dedusted, so that the moisture content of the paste after stirring reaches the plastic limit, and the spherical raw material of 2mm to 5mm is prepared by hand rubbing method, and it is ready for use;

[0...

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PUM

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Abstract

The invention belongs to the technical field of environment protection and discloses a preparation method of a water dephosphorization porous ceramic filter ball. Typical solid waste is used as a rawmaterial for collaborative treatment. The method includes: pretreating a raw material, controlling raw material grain size, and grading; uniformly mixing the raw material to obtain paste; granulating,and aging; performing gradient temperature-controlled calcining, wherein the raw material is composed of, by mass, 21-65% of Bayer-process red mud, 9-38% of urban domestic waste incinerator slag, 4-23% of excitant, 3-15% of pore forming agent and 5-10% of binder. The porous ceramic filter ball prepared by the method has the advantages of high porosity, uniform pore distribution, large specific surface area, high water absorptivity, high dephosphorization ability and speed and resistance to hydraulic impact, is excellent in various physiochemical properties, can be applied in water dephosphorization and can realize solid waste cooperative treatment and recycling and reduce solid waste accumulation.

Description

technical field [0001] The invention relates to the technical field of environmental protection, in particular to a preparation method of porous ceramic filter balls for phosphorus removal in water bodies. Background technique [0002] Water body phosphorus removal porous ceramic filter ball is an important medium for adsorption phosphorus removal. In the prior art, based on the idea of ​​waste recycling, a scheme for preparing phosphorus removal materials using waste as raw materials has been developed. A large number of by-products inevitably produced in metal smelting contain metal oxides and have a large specific surface area, which can be used as an efficient phosphorus removal material. Secondary pollution; domestic waste incineration slag has a stronger adsorption capacity for phosphorus as the particle size decreases, but the desorption capacity decreases as the particle size decreases, which is not conducive to regeneration, and there is a risk of heavy metal leach...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/135C04B33/132C04B33/13C04B33/32C04B38/10C04B38/02B01J20/02B01J20/28C02F1/28
CPCB01J20/02B01J20/28054C02F1/281C02F2101/105C04B33/131C04B33/132C04B33/1322C04B33/1328C04B33/135C04B33/1352C04B33/32C04B38/009C04B38/02C04B38/10C04B38/0074Y02P40/60
Inventor 薛强陈新马梓涵陈亿军陈朱琦
Owner INST OF ROCK & SOIL MECHANICS CHINESE ACAD OF SCI
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