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Environment-friendly phenolic resin adhesive as well as preparation method and application thereof

A phenolic resin glue, an environmentally friendly technology, applied in the direction of adhesives, adhesive types, aldehyde/ketone condensation polymer adhesives, etc. The effect of reaction process, improving environmental protection and improving reaction efficiency

Inactive Publication Date: 2019-05-03
广西六万山林业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the field of wood processing, phenolic resin is one of the main types of glue widely used, its consumption is second only to urea-formaldehyde resin, especially in the production of water-resistant and weather-resistant wood products, phenolic resin has special significance, phenolic resin adhesive has heat resistance Good, high bonding strength, good aging resistance, excellent electrical insulation, and cheap and easy to use, so it has been widely used; advantages: large polarity, strong adhesion; high rigidity, heat resistance High; good aging resistance; water resistance, oil resistance, chemical medium resistance, mold resistance; easy to modify itself, and can also modify other adhesives. Disadvantages: darker color, certain brittleness, easy to crack, especially water-soluble Compared with urea-formaldehyde resin, permanent phenolic resin has a longer curing time and higher curing temperature, and has strict requirements on the moisture content of the veneer; the phenolic resin prepared at the same time has high free phenol and free aldehyde, pollutes the environment, and has poor environmental protection, which affects the performance of phenolic resin.
[0006] Chinese patent literature (publication number: CN106117480A) discloses a high molar ratio environment-friendly phenolic resin glue and its preparation method and application. The phenolic resin glue is prepared from the following components: phenol with a mass fraction of 98%, phenol with a mass fraction of 37 % formaldehyde solution, caustic soda, process water, coupling agent, melamine, P of the present invention: F=1: (2.18-2.25), this document adds formaldehyde to be higher than common phenolic resin glue formula content, although solved phenol dosage, but increased the formaldehyde content, increased the amount of free aldehydes, although the use of melamine to reduce the aldehyde content has been provided in the literature, although the environmental protection effect has been achieved, the solution effect is not very significant, and further improvement is still needed

Method used

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  • Environment-friendly phenolic resin adhesive as well as preparation method and application thereof
  • Environment-friendly phenolic resin adhesive as well as preparation method and application thereof
  • Environment-friendly phenolic resin adhesive as well as preparation method and application thereof

Examples

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Comparison scheme
Effect test

Embodiment 1

[0031] A kind of environment-friendly phenolic resin glue of the present embodiment comprises the raw material of following weight portion:

[0032] 30 parts of phenol, 55 parts of formaldehyde, 15 parts of modified soybean milk powder, 5 parts of melamine, 10 parts of sodium hydroxide, 3 parts of modified rice bran oil, 2 parts of organic montmorillonite, 1 part of semicarbazide hydrochloride, 5 parts of deionized water share;

[0033] The preparation method of the modified soy milk powder is as follows: the soy milk powder is irradiated with cobalt-60 gamma rays for 2 seconds, and the irradiation dose is 3KGy, then added to deionized water for ultrasonic dispersion for 10 minutes, and then added ammonia solution to adjust the pH to 8.5, then add glucomannan with 10% of the total amount of soybean milk powder, then concentrate in vacuum, dry, and then send it into the air explosion tank, feed steam until the pressure is 2.6MPa, keep the pressure for 20s, and then put the reac...

Embodiment 2

[0044] A kind of environment-friendly phenolic resin glue of the present embodiment comprises the raw material of following weight portion:

[0045] 40 parts of phenol, 65 parts of formaldehyde, 25 parts of modified soybean milk powder, 11 parts of melamine, 20 parts of sodium hydroxide, 6 parts of modified rice bran oil, 6 parts of organic montmorillonite, 3 parts of semicarbazide hydrochloride, 15 parts of deionized water share;

[0046] The preparation method of the modified soybean milk powder is as follows: the soybean milk powder is irradiated with cobalt-60 gamma rays for 5 seconds, and the radiation dose is 6KGy, then added to deionized water for ultrasonic dispersion for 20 minutes, and then added ammonia solution to adjust the pH to 9.5, then add glucomannan with 20% of the total amount of soy milk powder, then concentrate in vacuum, dry, and then send it into the air explosion tank, feed steam until the pressure is 3.0MPa, keep the pressure for 30s, and then put the...

Embodiment 3

[0057] A kind of environment-friendly phenolic resin glue of the present embodiment comprises the raw material of following weight portion:

[0058] 35 parts of phenol, 60 parts of formaldehyde, 20 parts of modified soybean milk powder, 8 parts of melamine, 15 parts of sodium hydroxide, 4.5 parts of modified rice bran oil, 4 parts of organic montmorillonite, 2 parts of semicarbazide hydrochloride, 10 parts of deionized water share;

[0059] The preparation method of the modified soybean milk powder is as follows: the soybean milk powder is first irradiated with cobalt-60 gamma rays for 3.5 seconds, and the radiation dose is 4.5KGy, then added to deionized water for ultrasonic dispersion for 15 minutes, and then added ammonia solution to adjust pH to 9.0, then add glucomannan with 15% of the total amount of soybean milk powder, then concentrate in vacuum, dry, and then send it into the air explosion tank, feed steam to the pressure of 2.8MPa, keep the pressure for 25s, and then...

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Abstract

The invention discloses an environment-friendly phenolic resin adhesive which comprises the following raw materials in parts by weight: 30-40 parts of phenol, 55-65 parts of formaldehyde, 15-25 partsof modified soybean milk powder, 5-11 parts of melamine, 10-20 parts of sodium hydroxide, 3-6 parts of modified rice bran oil, 2-6 parts of organic montmorillonite, 1-3 parts of semicarbazide hydrochloride and 5-15 parts of deionized water. The molar ratio of phenol, formaldehyde and melamine is 1: (2.1-2.4)): (0.6-0.8), the phenol is reacted with the formaldehyde to minimize the content of free phenol, the residual formaldehyde reacts with the melamine to form a large amount of imino and hydroxyl structures, the added modified soybean milk powder reduces the usage amount of the formaldehyde,the green environmental protection property is improved, after the soybean milk powder is modified, the protein denaturation is realized, and the soybean milk powder contains a lot of hydroxyl groups.

Description

technical field [0001] The invention relates to the technical field of phenolic resin glue, in particular to an environment-friendly phenolic resin glue and its preparation method and application. Background technique [0002] There are many gaps between bamboo and wood in mechanism, performance and production process. Compared with wood, bamboo has high strength, high toughness, good wear resistance, high density, strong texture and color, and the production cycle of moso bamboo is short, and the source of raw materials is wide, especially After more than ten years of development, bamboo-based panels have become a new type of wood-based panels. The urea-formaldehyde resins and melamine-modified urea-formaldehyde resins used in wood-based panels cannot meet the production requirements of bamboo-based panels. Therefore, most bamboo plywood factories and container bottom panels The production plants all use phenolic resin adhesives for bamboo gluing. [0003] Phenolic resin i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09J161/14C09J11/04C08G14/12C08G14/10
Inventor 谭鸿伟陈天长蒙应举
Owner 广西六万山林业有限公司
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