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Smelting method of chromium carbide

A smelting method and chromium carbide technology, applied in the field of metallurgy, can solve the problems of high cost, generation of sewage and red mud, and high free carbon, and achieve the effects of increased competitiveness, reduced cost, and reduced pollution

Pending Publication Date: 2020-08-04
王景军
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] And existing chromium carbide production method has: one), metal chromium powder carbonization method: take metal chromium as raw material milling and add carbonaceous (such as: graphite powder), after adding binding agent (such as: methyl cellulose) mixing Make blocks, put them into a vacuum sintering furnace after drying at 1500°C to sinter to obtain chromium carbide; 2), chromium oxide carbothermal reduction carbonization method: use dichromium trioxide to add carbonaceous (such as: graphite powder), and add a binder , block after mixing materials, and sinter in a vacuum furnace to obtain chromium carbide; among them, each method also has its own problems: for example: in the metal chromium powder carbonization method, metal chromium is used to make chromium carbide, and the recovery rate of chromium metal is low , the cost is high; and, in the preparation of metal chromium, the aluminothermic reduction method is adopted, and its metal aluminum comes from the electrolysis of metallurgical aluminum oxide produced in chemical industry, and sewage and red mud will be produced in the chemical process; every ton of metal chromium 0.645 tons of pollution from aluminum production; high energy consumption
[0004] For the chromium oxide carbothermal reduction carbonization method, the product obtained by solid state reduction with dichromium trioxide + graphite powder has high free carbon and a spongy shape, which cannot meet the needs of some markets; the cost is relatively high;

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] 1. Mix 100 kg of chromium trioxide with a purity > 99.0% and an average particle size of 1-40 mm and 30.3 kg of carbon with a sulfur content of < 0.01% and an average particle size of 5-30 mm with a mixer for 10 minutes to obtain a mixture ;

[0043] 2. After the arc of the electric furnace is started, the mixture is gradually added into the electric furnace, and the smelting temperature is higher than 1750°C so that all the added materials are cleared; among them, the gradual feeding process of the mixture is to use submerged arc heating to reduce heat loss and avoid chromium oxide at the same time There are solid-solid and solid-gas reductions, and there is a risk that the materials will not go smoothly when they are added to the electric furnace;

[0044] 3. Naturally lower the temperature until the temperature is lower than 100°C, then take out the furnace to obtain chromium carbide blocks, break and pack them, and obtain commercial chromium carbide.

[0045] The p...

Embodiment 2

[0049] 1. chromium trioxide 100kg with purity > 99.0%, average particle size of 1-30 mm and carbon 26.3kg with sulfur content < 0.01%, average particle size of 5-30 mm were mixed for 10 minutes with a mixer to obtain Mixture;

[0050] 2. After the arcing of the electric furnace, the mixture is gradually added into the electric furnace, and the smelting temperature is higher than 1540°C to dissolve all the added materials;

[0051] 3. Pour into a graphite mold and cool down naturally until the temperature is lower than 100°C, then release from the furnace to obtain chromium carbide blocks, break and pack to obtain chromium carbide.

[0052] The prepared chromium carbide was detected, and its composition and the mass percentage of each composition are shown in Table 4 below.

[0053] The composition list (mass percentage, %) of the chromium carbide prepared by the embodiment 2 of table 4

[0054] name Cr C Si Fe Al P S Chromium carbide 95.5 3.8 0.12 ...

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Abstract

The invention discloses a smelting method of chromium carbide, which belongs to the technical field of metallurgy. The method comprises the following steps: uniformly mixing metallurgical chromium sesquioxide and carbon in proportion to obtain a mixture; and putting the mixture into an electric furnace, heating to 1540-1850 DEG C, and carrying out electric heating carbonization to obtain chromiumcarbide. According to the method, electric energy and a carbonaceous reducing agent are adopted for producing chromium carbide, and the production cost can be reduced; compared with an aluminothermicmethod combined with a carbonization method, the chromium metal recovery rate is increased by 13% or above; compared with the prior art, in the process of producing chromium carbide by smelting metalchromium through an aluminothermic reduction method, the consumption of 0.645 ton of aluminum is reduced in the process of producing each ton of chromium, and meanwhile, the pollution generated in theprocess of producing 0.345 ton of aluminum is reduced; and the energy consumption of each ton of chromium metal is reduced by 0.67 ton of standard coal.

Description

technical field [0001] The invention relates to the technical field of metallurgy, in particular to a method for smelting chromium carbide. Background technique [0002] As the carbide with the highest oxidation resistance among metallic carbides, chromium carbide has the advantages of high hardness, high elastic modulus, chemical corrosion resistance, high melting point, wear resistance, and strong chemical stability. It is used in the metallurgical industry, electronics There are applications in industry, aerospace, high temperature resistant coatings and other fields. [0003] And existing chromium carbide production method has: one), metal chromium powder carbonization method: take metal chromium as raw material milling and add carbonaceous (such as: graphite powder), after adding binding agent (such as: methyl cellulose) mixing Make blocks, put them into a vacuum sintering furnace after drying at 1500°C to sinter to obtain chromium carbide; 2), chromium oxide carbother...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B32/914
CPCC01B32/914
Inventor 王景军
Owner 王景军