The present application belongs to the technical field of metallurgical equipment maintenance and special
refractory ceramics, and discloses a
magnesium-carbon
brick residual thickness judgment method based on
shape change and a
magnesium-carbon
brick structure. The
magnesium-carbon
brick is sequentially provided with an initial function section, a warning function section and a dangerous function section along the
erosion direction of the working surface, each section adopts different geometric profiles of convex arc surface,
parallel plane and concave arc surface, and
chromium trioxide is added as a thermal characteristic indicator in the warning section, and
boron carbide or
yttrium oxide is added as a chemical characteristic indicator in the dangerous section. Through the cooperative design of geometric profile and characteristic indicator, combined with a multi-
modal sensing unit, the present application realizes real-time collection, analysis and matching of the geometric and physical state of the inner wall of the furnace lining, can accurately determine the
erosion stage and residual thickness grade of the magnesium-carbon brick, significantly improves the functional integration and service safety of special
refractory ceramic products, and solves the problems of traditional
refractory material thickness measurement, such as dependence on furnace shutdown, detection
lag and insufficient precision.