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Ultraviolet crosslinking low-smoke halogen-free flame-retardant polyolefin cable material and preparation method thereof

A polyolefin cable material, ultraviolet light technology, applied in plastic/resin/wax insulators, organic insulators, etc., can solve the problems of non-crosslinking of materials, insufficient crosslinking stability, and more color masterbatches, etc., to improve processing. performance, improved cross-linking efficiency and stability, and less impact on the production environment

Inactive Publication Date: 2021-04-16
上海新上化高分子材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are many colors of low-smoke halogen-free cables, and different cable colors have different absorption wavelengths of ultraviolet light. In actual production, adding more color masterbatches may even lead to non-crosslinking of materials
The UV-crosslinked low-smoke and halogen-free materials on the market are used to produce light-colored cables, which have insufficient crosslinking stability.

Method used

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  • Ultraviolet crosslinking low-smoke halogen-free flame-retardant polyolefin cable material and preparation method thereof
  • Ultraviolet crosslinking low-smoke halogen-free flame-retardant polyolefin cable material and preparation method thereof
  • Ultraviolet crosslinking low-smoke halogen-free flame-retardant polyolefin cable material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Ultraviolet cross-linked low-smoke halogen-free flame-retardant polyolefin flame-retardant masterbatch B material:

[0037] formula:

[0038]

[0039] The compound flame retardant consists of:

[0040] Aluminum hydroxide 100 parts

[0041] Magnesium hydroxide 30 parts

[0042] Zinc borate 15 parts

[0043] Ethylene-hexene copolymer elastomer (Mitsui Chemicals DF840), ethylene-vinyl acetate copolymer (Mitsui-DuPont 260), maleic anhydride grafted polyethylene (JCP-1000), compound flame retardant, Catalyst dioctyltin dilaurate, coupling agent vinyl-tris(2-methoxyethoxy)silane, antioxidant 4,4'-thiobis(6-tert-butyl-3-methylphenol) , silicone oil, zinc stearate, mixed in the internal mixer, extruded and granulated by single-screw extruder, sent to the silo by air, added to the rotary pot after metering, and added photoinitiator benzophenone in proportion Post-absorption with co-crosslinker trimethylolpropane trimethacrylate. After the post-absorption is completed, t...

Embodiment 2

[0046] Ultraviolet cross-linked low-smoke halogen-free flame-retardant polyolefin flame-retardant masterbatch B material:

[0047] formula:

[0048]

[0049] The compound flame retardant consists of:

[0050] Aluminum hydroxide 100 parts

[0051] Magnesium hydroxide 50 parts

[0052] Zinc borate 50 parts

[0053] Ethylene-octene copolymer elastomer (Dow 8411), ethylene-vinyl acetate copolymer (TPC KA-31), maleic anhydride grafted polyethylene (JCP-1000), compound flame retardant, Catalyst dibutyltin dilaurate, coupling agent vinyl-tris(2-methoxyethoxy)silane, antioxidant tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl)propane Acid] pentaerythritol ester and lubricant silicone masterbatch are added to the internal mixer for mixing, extruded and granulated by a single-screw extruder, sent to the silo by air, added to the rotary pot after metering, and photoinitiator is added in proportion (The ratio of benzophenone to triphenylphosphine oxide is 1:1) and co-crosslinking ag...

Embodiment 3

[0056] Ultraviolet cross-linked low-smoke halogen-free flame-retardant polyolefin flame-retardant masterbatch B material:

[0057] formula:

[0058]

[0059] The antioxidant is a 2:1 mixture of tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate] pentaerythritol and dilauryl thiodipropionate;

[0060] 1.8 parts of coupling agent

[0061] Lubricant 3 parts

[0062] The compound flame retardant consists of:

[0063] Aluminum hydroxide 100 parts

[0064] Magnesium hydroxide 150 parts

[0065] Zinc borate 40 parts

[0066] Ethylene-hexene copolymer elastomer (Mitsui Chemicals DF8200), ethylene-vinyl acetate copolymer (ExxonMobil UL00328), maleic anhydride grafted polyethylene (JCP-1000), compound flame retardant , catalyst (the ratio of dioctyltin dilaurate to dibutyltin diacetate is 1:1), coupling agent vinyl-tris(2-methoxyethoxy)silane, antioxidant and lubricant silicone oil, add to banbury Mixing in the machine, extruding and granulating through a single-screw ext...

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Abstract

The invention discloses an ultraviolet cross-linked low-smoke halogen-free flame-retardant polyolefin cable material and a preparation method thereof; the cable material is composed of a silane grafted polyethylene material A and an ultraviolet cross-linked low-smoke halogen-free flame-retardant polyolefin flame-retardant master batch B in a weight ratio of 10-15:90-85 (A:B). After being extruded, the cable material prepared by the invention is subjected to the online crosslinking through UVLED irradiation equipment. Herein the two crosslinking modes of ultraviolet crosslinking and silane crosslinking are combined, so that the crosslinking efficiency and stability are remarkably improved, and the method can be suitable for production of thick-wall and colored crosslinking low-smoke halogen-free cables.

Description

technical field [0001] The invention relates to an ultraviolet light cross-linked low-smoke halogen-free flame-retardant polyolefin cable material and a preparation method thereof. Background technique [0002] Polyolefin materials are flammable materials. When there are external fire sources or internal faults in the operation of wires and cables, wires and cables are easy to burn. In order to reduce fire losses, it is necessary to add flame retardants to the materials to achieve flame retardancy of wires and cables. . Low-smoke, halogen-free, flame-retardant polyolefin cable materials have been widely used because of their environmental protection, low-smoke, and non-toxic characteristics. [0003] Wire and cable materials can improve high temperature resistance, crack resistance, mechanical properties and flame retardancy after cross-linking. The cross-linking methods of cross-linked low-smoke halogen-free flame-retardant cable materials mainly include electron accelera...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/08C08L51/06C08K3/22C08K3/38C08K5/5425C08K13/02C08K5/07C08K5/5397H01B3/44
Inventor 嵇建忠徐晓辉唐艳芳徐永卫
Owner 上海新上化高分子材料有限公司
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