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Wax type 3D material and preparation method and application thereof

A molding material and 3D technology, applied in the field of 3D printing, can solve problems such as easy plugging, high volume shrinkage, plugging, etc., and achieve the effect of cost reduction and broad application prospects

Active Publication Date: 2021-06-15
广东德馨新材料科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] At present, there are not many wax materials used in this kind of technology. In terms of molding materials, the purple wax launched by 3D systems in the United States is expensive, has a high volume shrinkage rate (up to 2.2%), and is relatively brittle, which brings a lot of inconvenience to transportation. , and there are a few domestic manufacturers researching and developing this wax molding material, but there are often unfavorable phenomena such as brittleness, nozzle blockage, molding soft collapse and casting lost wax with ash residue
In terms of supporting materials, the white wax launched by 3D systems in the United States is expensive, and the material has low rigidity, large penetration (up to 1.5dmm), and large shrinkage rate (up to 2%). There are also a few domestic manufacturers targeting this wax. Research and development of type support materials, but there are often phenomena such as plugging and not easy to remove
[0006] Chinese patent CN106118082A discloses a 3D printing machine prepared from paraffin wax, beeswax, epoxy resin, curing agent, viscosity modifier, toughening polymer, high hardness polymer, filling material, dye and phase transfer agent. Molding material, but the material has the following disadvantages: ①The material is added with epoxy resin, high hardness polymer, and the filling material has poor compatibility with wax, and contains a large amount of high molecular polymer, which is difficult to volatilize and decompose, and has poor wax loss performance. Poor; ②The crystallization of the material is rough, resulting in a rough surface of the printed workpiece
[0007] Chinese patent CN106366672A discloses a 3D printing structural material prepared from hydrocarbon wax, basic wax, wax, low molecular weight polyethylene or a combination thereof plus optimized additives as raw materials, but the workpiece printed by this material is relatively Brittle, easily brittle and damaged during transportation
[0008] Chinese patent CN107936582A discloses a 3D printing molding wax prepared from hard wax, soft wax, tackifier, nucleating agent, filler, surfactant, dispersant, antioxidant and toner. , but the material added with monodisperse polystyrene microspheres is only in a dispersed state in the material, and has a high softening point, which is easy to aggregate and clog in the printing nozzle at 65-85 °C
[0009] Chinese patent CN105504836A discloses a wax prepared from paraffin wax, viscosity modifier, stabilizer, tough polymer, plasticizer, high hardness polymer, low shrinkage resin, filler material, dye and phase transfer agent. Type support materials, although the penetration is reduced to a certain extent and the toughness of the material is improved, but the tough polymers and high hardness polymers added in it contain a large amount of high molecular polymers, which are insoluble in water and lower alcohol solutions. It brings great difficulty to the post-cleaning to remove the support material
[0010] Chinese patent CN107556675A discloses a water-soluble support material prepared from polyvinyl alcohol, plasticizer, stabilizer, heat stabilizer, flow modifier and melt bonding enhancer, which can effectively solve the problem of bonding The bad problem is that the support material can be dissolved and removed by immersion in normal temperature water, but this support material can only be used in FDM 3D printers. If it is used in MJP 3D printers, it is prone to plugging problems, and the support material has a relatively high melting point. High, it will cause some damage to the molding material

Method used

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  • Wax type 3D material and preparation method and application thereof
  • Wax type 3D material and preparation method and application thereof
  • Wax type 3D material and preparation method and application thereof

Examples

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preparation example Construction

[0065] In one of the embodiments, the preparation method of the refined paraffin comprises the following steps:

[0066] Using paraffin wax with a melting point of 60°C to 70°C and an oil content of less than 2.0% as raw material, carry out primary distillation at 240°C to 250°C and a vacuum of 150Pa to 300Pa to collect the residue;

[0067] Under the conditions of 250° C. to 260° C. and a vacuum of 50 Pa to 100 Pa, the residue is subjected to secondary distillation, and the evaporated product is collected.

[0068] Use low-cost paraffin as raw material, refine and purify it, reduce the content of components with melting point lower than 65°C and higher than 68°C, narrow the carbon distribution of the refined product, and narrow the melting range, which is beneficial to molding materials It cools rapidly from flowing liquid to solid, and is harder than ordinary paraffin, endowing molding materials with strong rigidity. Avoid excessively high melting point, blockage of the noz...

Embodiment 1

[0101] This embodiment provides a molding material in a wax-type 3D material and a preparation method thereof.

[0102] (1) The molding material in the wax-type 3D material provided in this embodiment is prepared from the following raw materials in mass percentage:

[0103]

[0104] The preparation method of described refined paraffin is as follows:

[0105] Using paraffin wax with a melting point of 60.8°C and an oil content of 1.8% as raw material, it is heated and melted, and sent to a first-stage molecular distillation device. By controlling the temperature at 240°C and the vacuum degree of 150Pa, low-component substances, water and air are evaporated, and the untreated oil is collected. The evaporated material is transported to the secondary molecular distillation device, and the evaporated material is collected by controlling the temperature at 250°C and the vacuum degree of 50Pa, which is the refined paraffin wax. Among them, hydrocarbons with 28 to 32 carbon atoms a...

Embodiment 2

[0111] This embodiment provides a molding material in a wax-type 3D material and a preparation method thereof.

[0112] (1) The molding material in the wax-type 3D material provided in this embodiment is prepared from the following raw materials in mass percentage:

[0113]

[0114] The preparation method of described refined paraffin is as follows:

[0115] Using paraffin wax with a melting point of 64.9°C and an oil content of 1.0% as raw material, it is heated and melted, and sent to a first-stage molecular distillation device. By controlling the temperature at 250°C and the degree of vacuum at 300Pa, low-component substances, water and air are evaporated, and the untreated oil is collected. The evaporated material is transported to the secondary molecular distillation device, and the evaporated material is collected by controlling the temperature at 260°C and the vacuum degree of 100Pa, which is the refined paraffin wax. Among them, hydrocarbons with 28 to 32 carbon ato...

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Abstract

The invention relates to a wax type 3D material and a preparation method and application thereof. The wax type 3D material is characterized by comprising a forming material and a supporting material. The forming material is prepared from the following raw materials in percentage by mass: 60-80% of refined paraffin; 5%-12% of microcrystalline wax; 8%-15% of a tackifier 1; 3.5%-15% of a toughening agent 1; and 1%-5% of filler; and the hydrocarbon compound with the carbon atom number of 28-32 in the refined paraffin accounts for 92%-96% of the refined paraffin in molar percentage. The supporting material is prepared from the following raw materials in percentage by mass: 60-80% of organic silicon modified polyethylene glycol; 15%-30% of a tackifier 2; and 2%-10% of a flexibilizer 2; and the flexibilizer 2 is selected from at least one of synanthrin, agar and chitosan. The molding material is moderate in needle penetration, low in volume shrinkage, low in linear shrinkage, high in toughness, free of nozzle blockage during printing and free of soft collapse during molding, and the supporting material is low in needle penetration, low in volume shrinkage, good in alcohol solubility, free of damage to the molding material and easy to remove in the later period.

Description

technical field [0001] The invention relates to the technical field of 3D printing, in particular to a wax-type 3D material and its preparation method and application. Background technique [0002] Compared with traditional technology, 3D printing technology has the advantages of saving time and cost, quick personalized customization, design of highly complex structural parts, no need to open molds, and repeated sample research. Therefore, 3D printing technology has gradually been widely used It is used in high-precision casting fields such as jewelry processing, dental denture processing, and aerospace. [0003] At present, a variety of materials and 3D printing technologies have been applied in these fields, such as stereolithography (Stereolithography Appearance, SLA), selective laser sintering (Selective Laser Sintering, SLS), digital light processing (Digital Light Processing , DLP) and multijet printing (MultiJet Printing, MJP) and other 3D printing technologies are a...

Claims

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Application Information

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IPC IPC(8): C08L91/06C08L71/02C08L5/00C08L93/00B33Y70/10
CPCC08L91/06B33Y70/10C08L71/02C08L2205/025C08L2205/035C08L2205/03C08L5/00C08L93/00
Inventor 黄家龙范智勇范德贤
Owner 广东德馨新材料科技股份有限公司
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