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Special castable for kilneye of cement kiln

A castable and cement kiln technology, applied in the field of materials, can solve problems such as poor alkali corrosion resistance and poor thermal shock stability

Pending Publication Date: 2022-01-28
ANHUI RUITAI NEW MATERIALS TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the existing castables still have shortcomings such as poor alkali corrosion resistance and poor thermal shock stability, resulting in a service life of the cement kiln mouth ranging from 3 to 8 months, which cannot meet the needs of customers

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A special casting material proposed by the present invention, the raw material is comprised of 58 parts by weight, 6 parts of silicon carbide, 13 copies of titanate, 8 parts of electric molten jade, 3 aluminate cement 3 Series, aluminum oxide fine powder, 2 silicon fine powder, 12 silicon nitride powder, 1 barium titanate powder, 6.3 parts of silicon powder, 14.7 parts of zirconium carbonate, 0.01 parts of polylactic acid fiber, graphite modification 0.18 aquifer;

[0022] Among them, the mullish is 5-3mm mullite, 3-1mm mullite, 1-0.088mm mullite, <0.088mm mullish is 30: 5: 7: 5 by weight ratio;

[0023] The silicon carbide is 1-0.088 mm silicon carbide and <0.088 mm silicon carbide in a mixture of 1: 3 by weight ratio;

[0024] The titanium aluminate is 3-1 mM of calcium titanate, <1 mM of calcium aluminate is a mixture of 5:23 by weight ratio of 5: 23;

[0025] The corundum is 3-1 mm Corundum, 1-0.5mm Corundess, <0.5mm Condurators in a mixture of 7: 8: 1 by weight ratio; ...

Embodiment 2

[0032] A special casting material proposed by the present invention, the raw material comprising: 43 parts of mullite, 14 silicon carbide, calcium carbide, 15 parts of electric molten jade, aluminate cement 1.8 5 parts of the alumina, 3 parts of silicon fine powder, 5 silicon nitride powder, 5 cophenium titanate powder, 11 parts of silicon powder, 2.2 parts of zirconium carbonate powder, 0.01 stainless steel fibers, 0.04 polypropylene fibers, 0.05 graphene modified water reducer;

[0033] Among them, the mullish is 5-3mm mullite, 3-1mm mullite, 1-0.088mm mullite, <0.088mm mullish is a mixture of 15: 12: 2: 12 by weight ratio;

[0034]The silicon carbide is 1-0.088 mm silicon carbide and <0.088 mm silicon carbide according to a mixture of 3: 2;

[0035] The titanium aluminate is 3-1 mM of calcium titanate, <1 mM of calcium aluminate is a mixture of 8:16 by weight ratio of 8: 16;

[0036] The corundum is 3-1 mm Corundum, 1-0.5mm Coriant, <0.5mm Cang Jade is from 13: 3: 3 by weight r...

Embodiment 3

[0043] According to the present invention, a dedicated casting of a cement kiln has a raw material comprising: 56 parts of mullite, 9 silicon carbide, 7 of titanium aluminate, 11 parts of electric molten jade, aluminate 3.7 Series, alumina fine powder, 5 silicon fine powder, 8 silicon nitride powder, 3 cophenium titanate powder, 9 parts of silicon line, 6 parts of zirconium carbonate, 0.03 parts of stainless steel, graphene modified water reduction 0.11 parts;

[0044] Among them, the mullish is 5-3mm mullite, 3-1mm mullite, 1-0.088mm mullite, <0.088mm mullish is a mixture of 21: 7: 5: 8 by weight ratio;

[0045] The silicon carbide is 1-0.088 mm silicon carbide and <0.088 mm silicon carbide in a mixture of 1: 4 by weight.

[0046] The titanium aluminate is 3-1 mM of calcium titanate, <1 mM titanate is a mixture of weight ratio of 6: 17;

[0047] The corundum is 3-1 mm Corundum, 1-0.5mm Corgia, <0.5mm Gang Yu is a mixture of 9: 5: 2 by weight ratio;

[0048] The granularity of the...

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Abstract

The invention discloses a special castable for a kilneye of a cement kiln. The special castable is prepared from the following raw materials: mullite, silicon carbide, calcium titanium aluminate, corundum, cement, aluminum oxide micro powder, silicon micro powder, silicon nitride powder, strontium titanate powder, sillimanite powder, zirconium carbonate powder, additional fibers and a graphene modified water reducing agent, wherein the mullite is a mixture of mullite with the particle size of 5-3mm, mullite with the particle size of 3-1mm, mullite with the particle size of 1-0.088 mm and mullite with the particle size of less than 0.088 mm according to the weight ratio of (15-30): (5-12): (2-7): (5-12); the silicon carbide is a mixture of silicon carbide with the particle size of 1-0.088 mm and silicon carbide with the particle size of less than 0.088 mm in a weight ratio of (1-3): (2-4); the titanium calcium aluminate is a mixture of titanium calcium aluminate with the particle size of 3-1mm and titanium calcium aluminate with the particle size of less than 1mm according to the weight ratio of (5-8): (16-23); and the corundum is a mixture of corundum with the particle size of 3-1mm, corundum with the particle size of 1-0.5 mm and corundum with the particle size of less than 0.5 mm according to the weight ratio of (7-13): (3-8): (1-3).

Description

Technical field [0001] The present invention relates to the field of material technology, and more particularly to a special casting of a cement kiln field. Background technique [0002] The discharge port of the cement rotary kiln is referred to as the kiln section, which is hale, in addition to the high temperature of up to 1400 ° C, with the continuous discharge pressure of cement kiln clinker, rotary kiln swivel mechanical stress, chline alkali erosion on it, Therefore, the kiln firing refractory material is more demanding high temperature, heat shock, flushing and wear, so the casting materials used in the cement kiln kiln port must have good thermal shock resistance, wear resistance and alkali resistance. However, existing castables still have shortcomings such as poor anti-alkali erosion performance, poor thermal shock stability, leading to the service life of the cement kiln kiln, unhappy in 3 to 8 months, and cannot meet the needs of customers. Inventive content [0003...

Claims

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Application Information

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IPC IPC(8): C04B35/66C04B35/185C04B35/634C08F283/00C08F230/02C08F220/06
CPCC04B35/66C04B35/185C04B35/63404C08F283/00C04B2235/3826C04B2235/3234C04B2235/3217C04B2235/428C04B2235/3873C04B2235/3236C04B2235/3454C04B2235/442C04B2235/5212C04B2235/5236C04B2235/9607C04B2235/96C08F230/02C08F220/06
Inventor 董舜杰阮和平蒋杰
Owner ANHUI RUITAI NEW MATERIALS TECH
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