Supercharge Your Innovation With Domain-Expert AI Agents!

Metallographic etchant suitable for nickel-molybdenum alloy and etching method

A metallographic erosion and nickel-molybdenum alloy technology, applied in the field of metallographic etchant, can solve the problems of excessive corrosion, difficult observation of grain boundaries, and many steps, and achieve good repeatability, clear grain boundaries and carbides, and chemical composition safe effect

Active Publication Date: 2022-05-06
WANHUA CHEM GRP CO LTD
View PDF9 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This step is especially important, the metallographic structure cannot be observed in the microscope, or the structure is blurred if the composition or ratio of the corrosive solution is wrong
[0005]Based on the corrosion resistance of the above-mentioned nickel-molybdenum alloys to non-oxidizing strong acids and intolerance to oxidizing strong acids, nickel-molybdenum alloys were treated with conventional etchants or electrolytic methods. When the alloy is subjected to corrosion treatment, the ideal corrosion effect is often not obtained, or excessive corrosion affects the observation of grain boundaries or carbides
[0006]Patent CN104451851A provides an electrolytic corrosion agent that exhibits the metallographic structure of nickel-based corrosion-resistant alloys, mainly using oxalic acid and glycerin as the main corrosion agents, but in its actual operation, the main Applied to nickel-chromium alloys, the corrosion effect on nickel-molybdenum alloys is not good, and it is easy to cause difficult observation of grain boundaries
[0007]CN110174296A provides a method for displaying carbides in the metallographic structure of nickel-based alloys, using hydrochloric acid aqueous solution, pure bromine / methanol mixed solution, sodium lauryl sulfate Aqueous solution, three-step treatment to display carbides, but more steps are required, and pure bromine is volatile and corrosive, and is not easy to operate, and nickel-molybdenum alloy has good durability to hydrochloric acid, and the treatment effect on nickel-molybdenum alloy is not good. good
[0008]At present, there are mainly methods for treating nickel-molybdenum alloys, which use acidic solutions such as aqua regia, sulfuric acid, nitric acid, hydrogen peroxide, perchloric acid or hydrogen fluoride to etch, but strong Oxidizing acids are too corrosive to metals, which can easily lead to excessive corrosion, poor metallographic clarity, and difficult to distinguish structures; at the same time, corrosive agents containing perchloric acid and hydrogen fluoride are too dangerous, which is harmful to the personal safety and health of operators. will cause harm

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Metallographic etchant suitable for nickel-molybdenum alloy and etching method
  • Metallographic etchant suitable for nickel-molybdenum alloy and etching method
  • Metallographic etchant suitable for nickel-molybdenum alloy and etching method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049](1) Prepare metallographic etchant: add 36% hydrochloric acid 20g, phosphoric acid 15g respectively in 20g water, leave standstill 20min after the glass rod stirs; Add methanol 20g, p-toluenesulfonic acid 10g and benzidine glycolic acid 15g again, stir evenly, Obtain a metallographic etchant;

[0050] (2) The pretreated HB3 alloy is used as the anode and the graphite rod is used as the cathode, which are respectively installed at both ends of the electrolytic cell; wherein, the shape of the anode and the cathode are both rod-shaped, and the effective area is 1cm 2 , the linear distance between the anode and the cathode is 5cm;

[0051] (3) Pour the metallographic etchant prepared in step (1) into the electrolytic tank as electrolyte, turn on the power supply and carry out electrolytic corrosion; control the current density to be 0.5mA / cm 2 , the electrolysis potential is 2V, and the electrolysis time is 1min;

[0052] (4) After the electrolysis is completed, the HB3 al...

Embodiment 2

[0054] (1) Prepare metallographic etchant: add 36% hydrochloric acid 10g, phosphoric acid 20g respectively in 20g water, leave standstill 20min after the glass rod stirs; Add methanol 15g, p-toluenesulfonic acid 15g and benzidine glycolic acid 20g again, stir evenly, Obtain a metallographic etchant;

[0055] (2) The pretreated HB3 alloy is used as the anode and the graphite rod is used as the cathode, which are respectively installed at both ends of the electrolytic cell; wherein, the shape of the anode and the cathode are both rod-shaped, and the effective area is 1cm 2 , the linear distance between the anode and the cathode is 5cm;

[0056] (3) Pour the metallographic etchant prepared in step (1) into the electrolytic tank as electrolyte, turn on the power supply and carry out electrolytic corrosion; control the current density to be 0.5mA / cm 2 , the electrolysis potential is 2V, and the electrolysis time is 2min;

[0057] (4) After the electrolysis is completed, the HB3 a...

Embodiment 3

[0059] (1) Prepare metallographic etchant: add 36% hydrochloric acid 15g, phosphoric acid 10g respectively in 20g water, leave standstill 20min after the glass rod stirs; Add methanol 25g, p-toluenesulfonic acid 15g and benzidine glycolic acid 15g again, stir evenly, Obtain a metallographic etchant;

[0060] (2) The pretreated HB3 alloy is used as the anode and the graphite rod is used as the cathode, which are respectively installed at both ends of the electrolytic cell; wherein, the shape of the anode and the cathode are both rod-shaped, and the effective area is 1cm 2 , the linear distance between the anode and the cathode is 5cm;

[0061] (3) Pour the metallographic etchant prepared in step (1) into the electrolytic cell as electrolyte, turn on the power supply and carry out electrolytic corrosion; control the current density to be 0.4mA / cm 2 , the electrolysis potential is 3V, and the electrolysis time is 2min;

[0062] (4) After the electrolysis is completed, the HB3 a...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a metallographic etchant suitable for nickel-molybdenum alloy and an erosion method. The metallographic etchant comprises the following components in parts by mass: 10-25 parts of 36-38% hydrochloric acid, 10-20 parts of phosphoric acid, 15-25 parts of methanol, 10-15 parts of p-toluenesulfonic acid, 10-20 parts of diphenyl glycolic acid and 20-30 parts of water. The metallographic etchant provided by the invention can be used for carrying out electrolytic corrosion on nickel-molybdenum alloy and achieves the technical effect of clear grain boundary and carbide in a metallographic structure.

Description

technical field [0001] The invention relates to a metallographic etchant and a method, in particular to a metallographic etchant and an etching method suitable for nickel-molybdenum alloys. Background technique [0002] Nickel-based corrosion-resistant alloys, the main alloying elements are copper, chromium, molybdenum, etc., have good comprehensive properties, can resist various acid corrosion and stress corrosion, and are used to manufacture various corrosion-resistant parts. Among them, the corrosion resistance of nickel-molybdenum alloy is stronger than that of conventional nickel-copper alloy (such as Monel alloy) and nickel-chromium alloy, and can withstand the corrosion of most non-oxidizing organic acids and organic compounds. For example, it can solve 70 HCl solution in all concentration ranges at -100°C, HCl wet gas has corrosion problems on the pipe wall, and it still exhibits ideal corrosion resistance under the condition of boiling point sulfuric acid below 60%,...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C25F3/02C25F7/00G01N1/32
CPCC25F3/02C25F7/00G01N1/32
Inventor 刘洋洋李文廷王龙山鲍恩成黄怀炜张宏科
Owner WANHUA CHEM GRP CO LTD
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More