Aromatic substituted nonionic surfactants in soil prevention, reduction or removal in treatment zones

a non-ionic surfactant and aromatic technology, applied in the direction of detergent compounding agents, sulfur compounds, separation processes, etc., can solve the problems of reducing the overall treatment undesirable soil formation or accumulation on hard surfaces or in treatment zones, and reducing the efficiency of chemical treatment, so as to achieve enhanced malodor removal and effective scrubbing

Inactive Publication Date: 2003-08-21
ECOLAB USA INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

0035] Further, not only does the peroxyacid (such as peroxyacetic acid) material result in the oxidation of odor components into freely soluble or dispersable materials that remain in the aqueous phase, we have found that the use of such an acidic material results in the absorption of organic bases such as ammonia and amines resulting in the effective scrubbing of these compounds from the atmospheric effluent material. Additionally, it is now shown that the combinations of peroxyacids, aromatic nonionic surfactant, and essential oils allows for simultaneous masking and enhanced malodor removal. In large part the process is designed to favor the mass transfer of odor compounds into the aqueous treatment.

Problems solved by technology

The formation of or accumulation of soils on hard surfaces or in a treatment zone is undesirable for both esthetic and operational reasons.
Sulfur soils can be unsightly.
Further, such soils can often reduce the efficiency of the chemical treatment for the overall treatment efficiency of a treatment zone.
Inorganic soils can be particularly troublesome.
Further, industrial plants, agricultural installations, hospitals, kitchens, etc. that handle large quantities of organic material such as hog farms, dairy farms, chicken farms, meat packing plants, animal rendering plants, composting plants, paper mills, sewage treatment plants and other similar installations can generate large quantities of odors that typically exit the facility in an odor contaminated atmospheric effluent flume or other effluents.
An atmospheric effluent having one or more of such compounds can have a strong odor and can be highly objectionable within the plant to plant personnel and outside the plant to plant neighbors.
Such plugging reduces the volume of gas that can be treated, increases the pressure drop within the equipment and increases the cost of operating the gas transport device.
With a low threshold a small amount of these and similar odors common in plant effluent are serious olfactory problems.
These odor sources are not capable forming elemental sulfur deposits however they can no big a part of the deposit and can in certain circumstances in proved a the tendency of a sulfur to form deposits.
While chlorine dioxide has had some success, chlorine dioxide is highly toxic, difficult to handle and must be generated on site.
Such difficulties lead to substantial resistance to its use.
Hydrogen peroxide by itself is not effective against a broad range of odor constituents without additional treatment materials.
However, the application of oxidative technologies including ozone, hydrogen peroxide, chlorine dioxide and other oxidants have had some limited success.
Such materials have not been seriously considered as odor reducing materials because of the nature of its odor.

Method used

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  • Aromatic substituted nonionic surfactants in soil prevention, reduction or removal in treatment zones
  • Aromatic substituted nonionic surfactants in soil prevention, reduction or removal in treatment zones

Examples

Experimental program
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Effect test

working example 1

Scale Control on Plastic Parts

[0071] The objective of this example was to evaluate a variety of nonionic structural features for effecting inorganic scale removal from plastic parts. It was desired to establish a correlation between scale control, scale removal, HLB, and foaminess.

[0072] The unexpected results are shown in Table 1. First, the best (<90%) inorganic-sulfur scale removal was found for benzylated noninoics (experiments 1-3). However, benzylation is not an exclusive feature for performance since the alkylated benzyl-ethoxylate of experiment 9 proved to be ineffective for scale removal. This is evidenced by comparing the benzylated experiments vs. their uncapped homologues; cf., experiments 1 vs. [10 or 7 or 13], 2 vs. 11 and 3 vs. 5. Note that the benzylated nonionic of experiment 9 performed much worse than the non-benzylated homologue of experiment 6.

[0073] Also, the presence of propoxylation--in combination with aromatic moieties in the molecule (alkyl-aryl, benzylati...

working example 2

Scale Control in Air Scrubbing Equipment

[0075] The objective of this example was to compare the industrial plant air scrubbing process which uses no surfactants--for scale control--to one which uses an aromatic capped nonionic surfactant. The evaluation was done in an industrial feather hydrolyzer air scrubber which operates with a continuously increasing scale loading, in the piping and packing materials, that must be cleaned on a monthly basis. When the test began the piping was about 50% plugged and the packing material about 20% with a scale that was, analyzed and, found to be >96% elemental sulfur with some inorganic carbonates. The differential pressure of the malodorous air stream was 4.6 psi.

[0076] For the control study, a standard air scrubbing program using chlorine gas and sodium hydroxide was run; maintaining a pH>11.0 and a titratable chlorine level of >500 ppm. The system was pre-inspected in the scrubber piping and packing material. The system was run for time periods...

working example 3

Carbonate and Silicate Control in Air Scrubbing Equipment

[0077] The objective of this example was to test additional inorganic soils deposited on air scrubbing equipment. The evaluation was done in an industrial room air scrubber which continuously removes malodorous gases and particles from carcass cooking and blood drying operations. When the test began the scrubber surface and packing material were completely covered with a whitish scale to a depth of about 0.9 cm. This scale had been analyzed by IR and EDS and was found to be about 30% calcium cabonate and about 70% inorganic metal silicates. The system was pre-inspected in the scrubber piping and packing material. The nonionic, 500 ppm of a di-benzylated modified ethylene oxide / propylene oxide, surfactant was supplied without other adjuvants into the aqueous scrubber and the system was run for about 9 hours with intermittent inspections. The results are shown in Table 3, and indicate essentially complete removal of the inorgani...

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Abstract

Disclosed is a process for the treatment of a plant gaseous stream containing odor compounds including hydrogen sulfide, an alkyl mercaptan or an alkyl thiol and mixtures thereof by contacting the plant stream with an oxidizing agent that reduces the odor but forms elemental sulfur. The elemental sulfur, and other inorganic, scales that form, or deposit, can be suppressed or removed using a specific aromatic substituted nonionic surfactant material. The use of such a process produces a significant improvement in odor quality while maintaining a clean process facility and low operating pressure drop.

Description

[0001] The invention relates to the use of specific aromatic nonionic surfactant materials to prevent the formation of or remove soils such as an inorganic soil. The material can be used to remove soils from a variety of surfaces, (i.e.) from reaction zones, treatment zones or other soil accumulation areas. The compounds of the invention are useful in removing elemental sulfur in simple or complex soils from soiled surfaces. More particularly, the aromatic nonionic surfactant materials can be used in columns or scrubbers used in a gas treatment for the prevention of the formation of or removal of inorganic soils such as elemental sulfur or carbon soils, phosphate soils carbonate, silicate soils or other soils of complex mixture. The aromatic surfactants are used to remove sulfur, in an elemental form commonly found in combination with other soils from surfaces within the gas treatment equipment. The invention relates to the maintenance of or the restoration of substantial pressure d...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): A61L9/01B01D53/14C11D1/72C11D3/39
CPCA61L9/01B01D53/1418C11D3/3947C11D1/721B01D53/1493
Inventor HEI, ROBERT D.P.BESSE, MICHAEL E.
Owner ECOLAB USA INC
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