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Polycarbonate resin compositon and molded article

a technology of polycarbonate resin and compositon, which is applied in the direction of transportation and packaging, tyre parts, special tyres, etc., can solve the problems of deterioration of recycling properties and reduced heat resistance of polycarbonate resin, and achieve excellent flame resistance and heat resistance excellent

Inactive Publication Date: 2005-11-24
IDEMITSU KOSAN CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0008] In light of the existing situation described above, an object of the present invention is to provide a polycarbonate resin composition which shows an excellent flame resistance by adding a small amount of an additive in flame retardation of a polycarbonate resin provided by a non-halogen and non-phosphorus compound and which is excellent in a heat resistance, an impact resistance and a fluidity and a molded article thereof.
[0009] Intensive investigations repeated by the present inventors in order to achieve the object described above have resulted in making it possible to provide an aromatic polycarbonate resin composition with a high fluidity to a large extent while maintaining a flame resistance and a heat resistance by using an acrylonitrile-styrene base resin of a high fluidity having a melt flow rate (MFR) of 5 or more at 200° C. and a load of 5 kg.
[0010] Further, they have found that addition of an impact resistance-improving agent makes it possible to reveal the high impact resistance, and they have come to complete the present invention.

Problems solved by technology

The phosphorus base flame retardants have a high fluidity and are used for large-sized equipments such as the exteriors of OA equipments and the housings of CRT, but they have the problems that the polycarbonate resin is reduced in a heat resistance and that the recycling property is deteriorated by hydrolysis caused in the polycarbonate resin.
On the other hand, silicon base flame retardants as a retardant of the next generation are under development in order to solve the above problems, but a polycarbonate resin composition having such fluidity that it can be used for the exteriors of OA equipments has not yet been developed.

Method used

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  • Polycarbonate resin compositon and molded article

Examples

Experimental program
Comparison scheme
Effect test

production example 1

[Preparation of Alkylphenol (a)]

[0169] A reactor equipped with a baffle and a stirrer was charged with raw materials and a catalyst in a proportion of 300 mass parts of phenol, 110 mass parts [phenol / olefin=9 / 1 (mole ratio)] of 1-docosene and 11 mass parts of a strong acid polystyrene base sulfonic acid type cation exchange resin (Amberlyst 15, manufactured by Rohm & Haas Co., Ltd.) as the catalyst to carry out reaction at 120° C. for 3 hours under stirring.

[0170] After finishing the reaction, the reaction mixture was refined by distillation under reduced pressure to obtain alkylphenol (a). An alkyl group of the alkylphenol (a) thus obtained had 22 carbon atoms.

production example 2

[Production of PC Oligomer]

[0171] Bisphenol A 60 kg was dissolved in 400 liter of a 5 mass % sodium hydroxide aqueous solution to prepare a sodium hydroxide aqueous solution of bisphenol A.

[0172] Then, a tubular type reactor having an inside diameter of 10 mm and a tube length of 10 m was charged with the above sodium hydroxide aqueous solution of bisphenol A maintained at a room temperature at a flow rate of 138 liter / hour and methylene chloride at a flow rate of 69 liter / hour through an orifice plate, and phosgene was blown thereinto in a parallel current at a flow rate of 10.7 kg / hour to continuously react them for 3 hours.

[0173] The tubular type reactor used above had a double tube structure, and cooling water was allowed to pass through a jacket part to maintain a discharge temperature of the reaction liquid at 25° C. A pH of the reaction liquid was controlled to 10 to 11.

[0174] The reaction liquid thus obtained was left standing still to thereby separate and remove an aqueo...

production example 3

[Production of Reactive Polydimethylsiloxane (PDMS)]

[0176] Octamethylcyclotetrasiloxane 1,483 g was mixed with 18.1 g of 1,1,3,3-tetramethyldisiloxane and 35 g of 86% sulfuric acid, and the mixture was stirred at a room temperature for 17 hours.

[0177] Then, the oil phase was separated, and 25 g of sodium hydrogencarbonate was added thereto, followed by stirring the mixture for one hour. After filtration, the filtrate was subjected to vacuum distillation at 150° C. and 3 torr (4×102 Pa) to remove low boiling matters, whereby an oily matter was obtained.

[0178] The oily matter 294 g obtained above was added to the mixture of 60 g of 2-allylphenol and 0.0014 g of platinum having the form of a platinum chloride-alcolate complex at a temperature of 90° C.

[0179] The above mixture was stirred for 3 hours while maintaining at a temperature of 90 to 115° C.

[0180] The resulting product was extracted with methylene chloride and washed three times with aqueous methanol of 80% to remove exces...

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Abstract

Provided are a polycarbonate resin composition which does not contain halogen and phosphorus as a flame retardant component and which is excellent in a fluidity while maintaining a flame resistance, a heat resistance and an impact resistance and a molded article thereof. The polycarbonate resin composition comprises (A) 60 to 97 mass % of an aromatic polycarbonate resin composition and 3 to 40 mass % of (B) an acrylonitrile-styrene base resin having a melt flow rate (MFR) of 5 or more at 200° C. and a load of 5 kg, wherein it is blended with 0 to 37 mass parts of (C) an impact resistance-improving agent, 0 to 3 mass parts of (D) an organic alkali metal salt and / or an organic alkali earth metal salt, 0 to 3 mass parts of (E) a functional group-containing silicone compound, 0 to 55 mass parts of (F) an inorganic filler and 0 to 2 mass parts of (G) a polyfluoroolefin resin each per total 100 mass parts of (A) and (B).

Description

BACKGROUND OF THE INVENTION [0001] The present invention relates to a polycarbonate resin composition, more specifically to a polycarbonate resin composition which does not contain halogen and phosphrus as a flame retardant component and which is excellent in a fluidity while maintaining a flame resistance, a heat resistance and an impact resistance and a molded article thereof. RELATED ART [0002] A polycarbonate resin is widely used in various fields such as the electric and electronic equipment fields of OA (office automation) equipments, information and communication equipments and household electric equipments, the automobile field and the construction field because of excellent impact resistance, heat resistance, electrical characteristics and dimensional stability. [0003] In general, a polycarbonate resin is a self-extinguishing resin, and when using it as a material for electric and electronic equipments such as OA equipments, information and communication equipments and hous...

Claims

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Application Information

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IPC IPC(8): C08G64/18C08K3/00C08K3/34C08K5/42C08K7/14C08L25/12C08L25/18C08L27/12C08L27/18C08L51/00C08L55/02C08L69/00C08L83/04C08L83/10
CPCC08G64/186C08K3/0033C08L83/10C08L69/00C08L55/02C08L51/00C08L27/18C08K3/34C08K5/42C08K7/14C08L25/12C08L25/18C08L27/12C08L2666/06C08L2666/02C08L2666/04C08K3/013
Inventor MITSUHASHI, KENICHINODERA, AKIOKAWATO, HIROSHIISOZAKI, TOSHIO
Owner IDEMITSU KOSAN CO LTD