Protein and lipid sources for use in aquafeeds and animal feeds and a process for their preparation

a technology of aquafeed and lipid sources, which is applied in the field of protein and lipid sources for use in aquafeed and animal feed and a process for their preparation, can solve the problems of affecting the profitability of salmon farming, the majority of feed costs currently used, and the largest cost of other carnivorous aquatic species culture, etc., to achieve high nutritional sources, facilitate soil irrigation and water retention in soil, and produce in a very efficient and economic manner

Inactive Publication Date: 2006-03-09
HIGGS DAVID +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0023] subjecting said oilseed to heat treatment to substantially reduce the concentration of at least some antinutritional components normally present in said oilseed to obtain heat-treated seed;
[0169] There is a generally high content of n-3 highly unsaturated fatty acids compared to the oil from the initial oilseed used if the source of animal offal is fish and hence it is desirable for use in both fish and animal diets. The additional benefits of this type of product include ease of production, economical attributes, readily available sources of natural products for obtaining the oil, and its adaptability to incorporation into existing animal diets, as well as its utility as a separate dietary component.

Problems solved by technology

Feed accounts for on average 35-60% of the operating costs of salmon farms and it represents the largest cost in the culture of other carnivorous aquatic species.
Moreover, the protein sources presently used account for the majority of the feed cost.
Accordingly, salmon farming profitability is marginal in many regions.
However, as noted hereinabove, such fish meal and oil can be very expensive and this will be especially true in the future due to progressively increasing demands that are being placed on the finite global supplies of fish meal and oil.
Indeed, in the case of canola for example, although proteins contained therein are rich in lysine and methionine, both of which are limiting amino acids in most cereal and oilseed proteins, its use as a protein source in food products has been severely limited, due to the fact that the proteinaceous material which is left over after oil is extracted by known processes contains antinutritional constituents.
Accordingly, the process of the preparation of an isolate does not allow for a heating step at elevated temperature.
However, subsequent work conducted in collaboration with the POS Pilot Plant Corporation in Saskatoon revealed that the FRI-71 process was not cost effective, due to low yields of the concentrates, and insufficient numbers of other value-added products apart from canola oil stemming from the process.
Also, the process as described could not easily be applied in the private sector using existing oilseed and fish meal processing technology.

Method used

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  • Protein and lipid sources for use in aquafeeds and animal feeds and a process for their preparation
  • Protein and lipid sources for use in aquafeeds and animal feeds and a process for their preparation
  • Protein and lipid sources for use in aquafeeds and animal feeds and a process for their preparation

Examples

Experimental program
Comparison scheme
Effect test

example 1

Animal Offal

[0202] A common batch of whole Pacific herring was used as the main source of animal offal for the project. Soon after the herring were caught, they were rapidly block frozen by McMillan J. S. Fisheries Ltd., Vancouver, BC and stored at −40° C. for about 9 months. At this time, about 500 kg of herring were transported to the Department of Fisheries and Oceans, West Vancouver Laboratory where they were held at −20° C. until small batches of about 50 kg were partially thawed for each test run. The thawed herring were cold extruded using a Butcher Boy equipped with an auger, cutter knife, and perforated plate having holes with diameter 9.52 mm.

[0203] Fresh poultry offal (heads and viscera minus feet) was also used for some trials that involved co-processing the offal with partially dehulled animal feed grade sunflower seed (designated as batch 2 hereinafter). The offal was obtained from West Coast Reduction Ltd., Vancouver, BC and was stored for one night at −20° C. under...

example 2

Oilseeds

[0204] The four oilseeds that have been tested successfully in this project include Goliath canola seed (Cloutier Agra Seeds Inc., Winnipeg, MB), soybeans (InfraReady Products Ltd., Saskatoon SK), sunflower (completely dehulled confectionary grade seed obtained from North West Grain, St. Hilaire, Minn., USA (batch 1) and undehulled animal feed grade seed obtained from Cargill Incorporated, Wayzata, Minn., USA; batch 2), and devitalized hemp seed (Seedtec / Terramax, Qu'Appelle, SK sterilized by InfraReady Products Ltd., Saskatoon SK). Delinted glandless cottonseed (California Planting Cottonseed Distributor, Bakersfield, Calif., USA) and brown flax (InfraReady Products Ltd., Saskatoon, SK) were also tested in the process. The analytical results pertaining to products based on the former are pending. It was concluded that flax seed would be suitable for the process provided that the seed is almost totally dehulled or the outer mucilage layer of the seed coat is removed through...

example 3

Heat Treatment or Micronization of Oilseeds

[0205] In a preferred embodiment of the invention, specially for canola, soya, flax and hemp, an initial heat treatment was performed. The process involved subjecting the whole seeds to infrared energy so that the seed temperature reached 110-115° C. for 90 seconds. Subsequently, the micronized seeds were held for 20-30 min, depending upon the seed source, in an insulated tank where temperatures ranged from 100-110° C. (residual cooking conditions). These conditions inactivated enzymes such as myrosinase in canola and trypsin inhibitors in soya as well as peroxidase and cyanogenic glucosides. Further, they ensured devitalization of viable germ tissue in hemp, improved starch digestibility, and destroyed or reduced the concentrations of heat labile antinutritional factors other than those mentioned above.

[0206] Sunflower seeds (batches 1 and 2) were not micronized before co-processing with animal offal but the batch 1 seeds were dried to £...

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Abstract

A process for preparation of nutritionally upgraded oilseed meals which are protein and lipid-rich and have a reduced fibre content, and plant oils from oilseeds for use in fish or other non-human animal diets or human foods comprising the steps of: providing a source of oilseed; subjecting the oilseed to heat treatment to substantially reduce the concentration of at least some antinutritional components normally present in the oilseed to obtain heat-treated seed; dehulling the heat-treated seed to produce a meat fraction, a hull fraction or a mixture thereof; and cold pressing the meat fraction or the mixture to yeild the plant oils and the protein and lipid-rich meals.

Description

[0001] This application is a Divisional application of application No. 10,076,499, filed Feb. 19, 2002, which is a Continuation-In-Part application and claims priority on Canadian patent application serial number 2,351,903 filed on Jun. 26, 2001 and International Patent Application Number PCT / CA01 / 00663 filed on May 8, 2001 which claims priority on Canadian patent application No. 2,335,745 filed on Feb. 13, 2001 and on U.S. Pat. No. 09 / 566,728, filed May 9, 2000, now abandoned.FIELD OF THE INVENTION [0002] The present invention relates to a novel process for the production of nutritionally upgraded protein and lipid sources for use in aquafeeds and other animal feeds. More specifically, the present invention relates to a process involving the co-processing of animal offal(s) with oilseed(s); the invention also relates to products produced thereby. Other embodiments of the present invention relate to novel oilseed protein concentrates and novel protein and lipid-rich oilseed meals, a...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): A23L1/20A23D9/00A23J1/00A23J1/14A23K1/10A23K1/14A23K1/16A23K1/165A23K1/18A23L1/30A23L11/00C05F5/00C11B1/04C11B1/06
CPCA23J1/14Y10S426/807A23K1/103A23K1/106A23K1/14A23K1/1631A23K1/164A23K1/1656A23K1/188A23L1/2005A23L1/2006A23L1/3006C05F5/002C05F5/004C11B1/04C11B1/06A23J1/142Y10S426/805A23D9/00A23J1/002C05F5/006A23K10/14A23K10/22A23K10/26A23K10/30A23K20/147A23K20/158A23K50/80A23L11/05A23L11/07A23L33/115Y02P20/145Y02A40/20Y02A40/818
Inventor HIGGS, DAVIDCAIRNS, ROBERTSHAND, IAN
Owner HIGGS DAVID
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