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Method of fabricating group-III nitride semiconductor crystal, method of fabricating gallium nitride-based compound semiconductor, gallium nitride-based compound semiconductor, gallium nitride-based c

A technology of nitride semiconductors and manufacturing methods, applied in semiconductor devices, semiconductor/solid-state device manufacturing, chemical instruments and methods, etc., can solve problems such as difficult control of crystal nuclei and limited crystallinity

Inactive Publication Date: 2007-10-03
TOYODA GOSEI CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It is difficult to arbitrarily control the density, shape, size, and other similar properties of crystal nuclei that define the crystallinity of the resulting GaN-based compound semiconductors

Method used

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  • Method of fabricating group-III nitride semiconductor crystal, method of fabricating gallium nitride-based compound semiconductor, gallium nitride-based compound semiconductor, gallium nitride-based c
  • Method of fabricating group-III nitride semiconductor crystal, method of fabricating gallium nitride-based compound semiconductor, gallium nitride-based compound semiconductor, gallium nitride-based c
  • Method of fabricating group-III nitride semiconductor crystal, method of fabricating gallium nitride-based compound semiconductor, gallium nitride-based compound semiconductor, gallium nitride-based c

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0141] An example of a method of manufacturing a Group III nitride semiconductor crystal will now be described. The substrate used was a sapphire single crystal substrate having a (0001) plane. The substrate was organically cleaned with acetone and placed on a silicon carbide (SiC) holder, which was then placed in an MOCVD apparatus. RF is introduced into the heating system for temperature control in the MOCVD apparatus. Thermocouples enclosed in quartz tubes are inserted into the holder to measure the temperature increase in the device.

[0142] After the substrate was placed in the apparatus, it was heated to 1180°C in a hydrogen atmosphere and kept at this temperature for 10 minutes to remove any oxide film from the substrate surface. Then the temperature was reduced to 1100°C, and in the same hydrogen atmosphere containing no nitrogen source, the metal-organic material, trimethylaluminum (TMA), was fed to the substrate at a flow rate of 12 μmol / min for 1 minute. The TMA...

example 2

[0145] In the case of Example 1, organic cleaning and heat treatment were performed on a sapphire single crystal substrate having a (0001) plane in a growth apparatus. Then, the substrate was kept at 1180°C in a hydrogen atmosphere without a nitrogen source, TMA and TMG were applied at a flow rate of 12 μmol / min for 1 minute, and an alloy of Al and Ga was deposited on the sapphire single crystal substrate. The temperature was kept at 1180°C, TMA and TMG were closed, and ammonia (NH 3 ) for 3 minutes to nitride the Al-Ga alloy. Then, ammonia was applied and the temperature was kept at 1180°C, and a metal-organic material, trimethylgallium (TMG), was applied at a flow rate of 140 μmol / min to achieve GaN epitaxy on a substrate with Al-Ga alloy deposits. Growth 1.1 μm.

[0146] The epitaxial wafer thus produced had a mirror image surface, and the half-maximum peak width of the X-ray rocking curve of the gallium nitride epitaxial layer was 720 seconds, showing excellent crystalli...

example 3

[0154] Using the same method as in Example 1, the sapphire single crystal substrate having a (0001) plane was organically cleaned and heat-treated in a growth device. Subsequently, TMA, TMG and trimethylindium (TMI), Another metal-organic material for 30 seconds to form an alloy of Al, Ga, and In on a sapphire substrate. The supply of the metal-organic material was turned off, the temperature was kept at 1180° C., ammonia was applied at a flow rate of 0.2 mol / min for 3 minutes, and the Al / Ga / In alloy was nitrided. Then, maintaining the application of ammonia at the same flow rate and maintaining the temperature of the device at 1180 °C, TMG was applied at a flow rate of 140 μmol / min to grow GaN on the substrate with Al / Ga / In alloy by 1.1 μm.

[0155] The epitaxial wafer thus produced had a mirror image surface, and the half-maximum peak width of the X-ray rocking curve of the gallium nitride epitaxial layer was 620 seconds. This shows excellent crystallinity of the epitaxial...

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Abstract

Generally speaking, gallium nitride compound semiconductor crystallization film which is utilized to manufacture semiconductor elements is formed, through low temperature buffering method, on a sapphire substrate. Through the method, a layer which is formed on the sapphire substrate is called the low temperature buffering layer, on which there is formed a gallium nitride compound semiconductor. The low temperature buffering layer which is formed by the method results in, during temperature ramp up, sublimation and re-crystallization, then is obtained, and then becomes a construction of a crystallization core which consists of GaN that is rarely spread on the sapphire substrate. However, through such a method, it is very difficult to freely control a density, shape, and size of the crystallization core which is formed. The said construction consisting, through the low temperature buffering method, of carrier gas when temperature ramp up, thermal history or growing gallium nitride is accidentally determined. The present invention manufactures group III nitride semiconductor crystallization film through a process that stacks group III metal particles on the substrate in an ambient that does not contain nitrogen source, and through a process that nitrifies the metal material in an nitrogen source ambient that does not contain metal material and through a process that grows group III nitride semiconductor crystallization on the substrate that is stacked with the metal particles. Moreover, the MO material is introduced on the substrate and after the metal core is attached to the sapphire, which is annealed later, and NH3 is introduced so as to nitrify the metal core that is formed. Furthermore, a mask layer is formed on the substrate so as to form areas that have different growing speeds in order to from a better crystallization property of the gallium nitride compound semiconductor. Through such a method, it is possible to freely control the density, shape and size of the growing core. Through controlling conditions, the shape of growing core that is finally formed can be achieved, and the growing core has ladder-shaped sectional view that is parallel to the substrate and has a flat top surface.

Description

technical field [0001] The present invention relates to a method for manufacturing group III nitride semiconductor crystals for use in manufacturing light-emitting diodes (LEDs), laser diodes (LDs), electronic devices, etc.; a method for manufacturing gallium nitride-based compound semiconductors; gallium nitride-based compound semiconductors ; a compound semiconductor light emitting device based on gallium nitride; and a light source using the semiconductor light emitting device. Background technique [0002] Group III nitride semiconductors are used in LEDs and LDs because group III nitride semiconductors have direct transition-type bandgap energy extending from visible light to ultraviolet light and can emit light with high efficiency. At the heterojunction interface of aluminum gallium nitride (AlGaN) and gallium nitride (GaN), due to the piezoelectric effect characteristic of group III nitride semiconductors, the two-dimensional layer of electrons behaves like this whic...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L21/205H01L33/00C30B25/02H01L21/20
CPCH01L21/2018C30B25/02H01L21/02458H01L21/0262H01L21/0242H01L33/0075H01L21/0254H01L21/2056C30B29/40
Inventor 浦岛泰人奥山峰夫桜井哲朗三木久幸
Owner TOYODA GOSEI CO LTD