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General wood substance grain processing technique and system

A general-purpose technology of wood pellets, applied in wood processing appliances, applications, household components, etc., can solve the problems of popularization and application, high production cost, and sharp increase in energy consumption, so as to reduce the total investment of equipment, low production cost, The effect of simple process

Active Publication Date: 2008-06-11
吉林宏日新能源股份有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Since forestry waste usually has high moisture content, a general hammer mill is used to crush the raw materials. The crushing process must be done after the drying process, otherwise the output of the crusher is not enough for the granulation process, and the crushing process and the granulation process are closely connected. An expensive pulse dust removal system can meet the dust removal requirements of the granulation workshop, so the energy consumption of the crushing process is high; if the particle size of the slice is less than 10mm, the output will decrease and the energy consumption will increase sharply. To solve this problem, the slice size needs to be increased. In this way, the drying process cannot use the airflow drying system with low investment and low energy consumption, but must use an expensive drum drying system, and the investment and energy consumption of the drying process will increase a lot, resulting in still higher production costs, causing its popularization and application to be limited. influences

Method used

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  • General wood substance grain processing technique and system
  • General wood substance grain processing technique and system

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] As shown in Figure 1, A. The slicing process is to send the woody wood or branches and branches into the slicer as raw materials for chopping. The particle size of the chopped wood chips is 15-20mm, and the water content is 40-50mm. %, after storage and natural drying, the water content will drop to 25-35%;

[0032] B, the pulverization process is that the chip is pulverized into most (about 70%) particle size is 3~5mm, moisture is the sawdust of 25~35%;

[0033] C. The raw material screening process is to use a shaking sieve or a rolling sieve to screen a small amount of super-large-grained material contained in the crushed wood chips (or sawdust) through a sieving machine (screen hole Φ5mm~Φ6mm), and the qualified wood chips with a particle size of 3~4mm Entering the next process, the super-sized sieve is returned to B (crushing process) by the belt conveyor;

[0034] D. The mixing process is to mix all kinds of raw materials evenly, so that the quality of the formed...

Embodiment 2

[0041] Referring to Fig. 2, slicing machine 4 of the present invention, pulverizer 5, unloading sacron 7, pulverizing unloading blower fan 8, raw material screening machine 6, mixer 11, dry feeding flat-bottomed bin 12, hot blast stove 13, drying Feeding and closing fan 14, air dryer 15, drying and unloading Sacron 16, drying and unloading closing fan 17, drying and discharging flat bottom warehouse 18, scraper conveyor 19, raw material hoist 20, permanent magnet cylinder 21, raw material Screw conveyor 22, bin to be granulated 23, granulator 24, granule scraper conveyor 25, hot granule elevator 26, cooling machine 27, screening machine 28, crushed material screw conveyor 29, finished granule elevator 32, The finished product warehouse 33 and quantitative packaging machine 34 are sequentially connected to form a material processing flow;

[0042] Another large material sieve leak 9 of the raw material screening machine 6 is connected to the feed port of the pulverizer 5 to for...

Embodiment 3

[0048] Process operation method and parameters

[0049] In Figure 2, according to three different wood raw materials: hair wood, branch wood, board raw material 1, shavings, shaving raw material 2, and sawdust raw material 3, they are respectively fed from different entrances: wood wood, branch wood, board raw material 1. After being sliced ​​by the slicer 4, the particle size of the chips after slicing is controlled at 15-20mm; for the shavings and shavings raw materials 2, they are sent to the pulverizer 5 for crushing, and the particle size of the raw materials after crushing is 70% to 3-5mm; for the sawdust raw materials 3 , directly sent to the raw material screening machine 6 to screen out the big material with excessive particle size, the large material sieved out 9 returns to the pulverizer 5 for crushing, and then sieves again, and the large material that exceeds the standard is returned to the pulverizer 5 to pulverize again, and so on. Until the raw materials after ...

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Abstract

The invention discloses a process of general-purpose wood particles, which employs remains of tending and cutting of forest and wood-curing waste as materials which are processed into wood chippings and crashed into wood particles. Crashed wood particles are screened, and wood particles with qualified size are passed to next process and wood particles with unqualified size are crashed again. Heat produced in forming process is used to vaporize contained water to soften the powder materials, and then the powder materials are compressed into particles under the effect of extrusion force. The formed particles which have high temperature and include a small amount of crushed aggregates must be cooled and screened. Screened crushed aggregates returns to the particle processing and forming process and the finished products of particles enters the final package process. Compared with prior art, the energetic consumption of specific yield of the invention can be remarkably reduced, and gross investment can be greatly decreased. The invention discloses a process for producing wood particles, which is on the premise that products quality is met, changes the order of processing technique, reduces gross investment of device, decreases energetic consumption of specific yield, and has low manufacture cost and simple process.

Description

Technical field: [0001] The invention discloses a general-purpose wood particle production process, and also provides a production system adapted thereto, which is suitable for the molding production of wood particles of different materials in the field of biomass energy, and belongs to the technical field of wood particle fuel molding processing. Background technique [0002] At present, due to the reduction of fossil energy, my country is paying more and more attention to the utilization of renewable biomass energy. Some domestic research institutes have conducted related research and achieved some results, such as: "An Environmentally Friendly Wood Pellet Fuel and Its production method" (Patent No.: ZL200410046987.7) patented technology, its production process sequence is: [0003] Slicingdrying→crushing→granulating and forming→cooling, sieving→packaging [0004] Since forestry waste usually has high moisture content, a general hammer mill is used to crush the raw materi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B27N5/00B27N1/00B27L11/06F26B3/10
Inventor 陈喜龙
Owner 吉林宏日新能源股份有限公司
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