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Low-temperature ceramic foam material and production method thereof

A technology of foam materials and low-temperature ceramics, applied in the field of low-temperature ceramic foam materials and its production, to achieve the effects of low energy consumption, high production efficiency, and low investment

Inactive Publication Date: 2008-10-22
KUNMING UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

There is no report on the production of low-temperature ceramic foam materials using industrial waste residue as the main raw material

Method used

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  • Low-temperature ceramic foam material and production method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] 1) Formula composition (substance measurement units are parts by mass):

[0051] The raw material of cementitious material is 70 parts of yellow phosphorus slag, 20 parts of fly ash, and 10 parts of blast furnace slag; the raw material of aggregate is 50 parts of yellow phosphorus slag, 50 parts of foundry waste sand; the foaming agent aluminum powder is 1.0 parts; the activator is 9 parts of water glass, 0.5 parts of sodium carbonate, 2.5 parts of caustic soda, 1 part of desulfurized gypsum; additives are 0.8 parts of calcium lignosulfonate, 0.7 parts of sodium humate, 0.7 parts of borax, 0.3 parts of sodium phosphate, and 0.3 parts of calcium fluorosilicate 0.2 parts of sodium fluorosilicate; 15 parts of water;

[0052] 2) Process: the cementitious material raw material measured according to the formula and sodium carbonate, phosphogypsum, calcium lignosulfonate, sodium humate, borax, sodium phosphate, calcium fluorosilicate, sodium fluorosilicate, aluminum powder, bl...

Embodiment 2

[0055] 1) Formula (substance measurement units are parts by mass)

[0056] The cementitious material is 20 parts of blast furnace slag, 20 parts of fly ash, 40 parts of calcined red mud, and 20 parts of calcined alumina tailings; the raw material of aggregate is 100 parts of cinder, 300 parts of construction waste concrete; the activator is 30 parts of water glass , 6 parts of caustic soda, 14 parts of desulfurized gypsum; additives are 0.7 parts of naphthalenesulfonate, 0.07 parts of sodium phosphate; foaming agent is 0.06 parts; water is 50 parts of red mud wastewater containing alkali

[0057] 2) Process:

[0058] The cementitious material raw material measured according to the formula is blended with desulfurized gypsum, naphthalenesulfonate, sodium phosphate, and foaming agent to grind into a powder with a particle size of less than 0.08mm, accounting for 92%; the aggregate is first crushed and sieved to become 0.6 -5mm coarse particle filler which accounts for 91%; re...

Embodiment 3

[0061] 1) Formula composition (substance measurement units are parts by mass):

[0062] The cementitious material is 30 parts of thermal manganese slag, 30 parts of phosphogypsum acid slag, 20 parts of calcined coal gangue, and 20 parts of steel slag; the aggregate is 50 parts of municipal waste incineration slag, 50 parts of sludge incineration slag, and 100 parts of copper slag , 50 parts of waste concrete, 50 parts of waste brick; 26 parts of water glass as activator, 5 parts of soda ash, 0.5 part of fluorine gypsum; 0.19 part of naphthalene sulfonate as auxiliary agent, 0.019 part of borax; It is 38 parts of alkali-containing steamed condensed water;

[0063] 2) Process: The cementitious material raw material measured according to the formula is blended with soda ash, fluorogypsum, naphthalene sulfonate, borax, and foaming agent to grind into a powder with a particle size of less than 0.08mm, accounting for 97%; the aggregate is crushed, sieved Sub-processing becomes 0.6-...

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Abstract

The invention relates to a production method producing low temperature ceramic foam material by using solid waste slag, which belongs to the technical field of building materials. Combined according to the mass ratio, the components of the low temperature ceramic foam materials consist of 100 portions of cementing materials, 100 to 400 portions of skeletal materials, 13 to 50 portions of activators, 0.2 to 3.0 portions of accessory ingredient, 0.04 to 1.0 portions of foaming agents and 15 to 50 portions of solvents. By the processes of raw material treatment, mixing, casting molding and maintenance, the raw materials with the formulas are made into the low temperature ceramic foam material which takes low temperature ceramic compound reinforced by inorganic waste slag particles as matrix phase and stomas as dispersed phase. Compared with the prior art, the material produced by the method has the advantages of high strength, good thermal and heat insulating property, high waste slag utilization ratio, low cost, environmental protection and saving natural resources, etc., which can be widely used as decoration material and thermal and heat insulating material.

Description

1. Technical field: [0001] The invention relates to a low-temperature ceramic foam material and a production method thereof, belonging to the technical field of building material preparation. 2. Background technology: [0002] Foam materials have broad application prospects in the national economy because of their excellent properties such as low density, excellent insulation performance, material saving, and high specific strength. According to the characteristics of the bulk material that constitutes the foam material, there are roughly the following categories: foam plastic, foam glass, foam ceramics, foam concrete (including aerated concrete), and foam metal. The low-temperature ceramic foam material produced from solid waste belongs to the same inorganic non-metallic foam material as foam glass, foam ceramics, and foam concrete, but they are obviously different in terms of raw material composition and process. [0003] Foam glass is made of waste glass as the main raw ...

Claims

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Application Information

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IPC IPC(8): C04B38/02C04B35/622
Inventor 张召述夏举佩韦华陶敏龙
Owner KUNMING UNIV OF SCI & TECH
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