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Process for producing high-performance catalyst for hydrocracking

A hydrocracking and catalyst technology, applied in the direction of physical/chemical process catalysts, molecular sieve catalysts, chemical instruments and methods, etc., can solve the problems of low acid center strength, short operation period, poor selectivity of medium oil, etc., and achieve crystallinity without falling , Improve nitrogen resistance and prolong service life

Active Publication Date: 2011-09-14
胜帮科技股份有限公司
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AI Technical Summary

Problems solved by technology

[0005] The hydrocracking catalyst using only amorphous silica-alumina has strong nitrogen and water resistance, but the activity of the catalyst is low, it needs to be operated at a high reaction temperature, the operation period is short, and the product distribution changes greatly. To meet the needs of modern hydrogenation technology, amorphous silica-alumina and molecular sieves are usually used as cracking components of hydrocracking catalysts
[0006] Chinese patent CN1253988A disclosed a heavy hydrocarbon hydrocracking catalyst prepared by a co-gel method on May 24, 2000. The cracking component used is the modified Y-type molecular sieve reported by ZL96119840.0. The Y-type molecular sieve involved is Strong acid molecular sieve, the catalyst has high cracking activity, but the selectivity of medium oil is poor
[0007] Chinese patent CN1351124A disclosed on May 29, 2002 a high and medium oil selective hydrocracking catalyst prepared by the co-gel method. The molecular sieve used is a modified Y-type molecular sieve. This Y-type molecular sieve is an acid center The strength is low, and it is a molecular sieve of weak acid type, so the catalyst has low hydrocracking activity and high selectivity for medium oil
CN1253859A discloses a high and medium oil type hydrocracking catalyst, the catalyst contains 4-40% Y molecular sieve and 10-50% amorphous silicon aluminum and other components, because the molecular sieve of the catalyst is not resistant to nitrogen with low crystallinity The superhydrophobic Y molecular sieve, so the catalyst is not strong against nitrogen and can only be used in the hydrocracking process with pre-refining

Method used

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  • Process for producing high-performance catalyst for hydrocracking
  • Process for producing high-performance catalyst for hydrocracking
  • Process for producing high-performance catalyst for hydrocracking

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] 1. Prepare modified Y molecular sieve A.

[0035] (1) Add 160kg industrial NH to the exchange tank 4 NO 3 (product of Liaoyang Petrochemical Company, purity > 99.5%) and 910kg deionized water, then add 100kg NaY molecular sieve (product of Wenzhou Catalyst Factory, crystallinity is 100%, unit cell constant is 2.470nm, SiO 2 / Al 2 o 3 Molar ratio is 5.1, Na 2 O content is 12.0wt%), the temperature is raised to 90 ° C, exchanged for 1.0 hour under agitation, filtered, repeated exchange 2 times, the filter cake is washed to neutral, dried to obtain Na 2 NH with an O content of 2.2 wt% 4 NaY molecular sieve.

[0036] (2) Take NH 4 1.0kg of NaY molecular sieves were placed in a heat treatment furnace, the temperature was raised to 600°C in 1.5 hours, and treated at 600°C, 0.15MPa steam pressure for 2.0 hours, and the samples were taken out after cooling down.

[0037] (3) Take 500 g of the molecular sieve sample after the first heat treatment and contact with 5.0 L o...

Embodiment 2

[0051] 1. Preparation of hydrocracking catalyst E.

[0052] Composed by catalyst weight: WO 3 22.0%, NiO 9.0%, molecular sieve content 20%, amorphous silicon aluminum content balance to prepare the catalyst.

[0053] Amorphous silica-alumina (silica weight content is 45%, pore volume 1.2ml / g, specific surface area 500m 2 / g, the pore volume of hole between 4-15nm accounts for 85% of total pore volume) add water and make slurry, slurry is adjusted pH value to 5.0 with nitric acid solution, adds modified Y molecular sieve A, stirs and mixes fully, It was dried and dehydrated at 90°C for 3 hours, then extruded, dried at 150°C for 2 hours, and calcined at 550°C for 3 hours to obtain a catalyst carrier. The catalyst carrier was impregnated with an equal volume of a mixed solution of ammonium metatungstate and nickel nitrate, dried at 120°C for 4 hours, and calcined at 450°C for 2 hours to obtain the final catalyst E.

[0054] 2. Preparation of hydrocracking catalyst F.

[0055]...

Embodiment 3

[0066] The evaluation of each catalyst is obtained in Example 2, and the evaluation of the catalyst adopts a single-stage one-pass hydrocracking process (the raw material is not subjected to hydrorefining, and the unconverted tail oil is not recycled).

[0067] 1. Iranian VGO is used for evaluation as heavy distillate oil, and its main properties are as follows: Density 0.9046g / cm 3 , distillation range 342-520°C, sulfur 1.23wt%, nitrogen 0.12wt%, carbon residue 0.01wt%, freezing point 32°C, BMCI value 44.3. See Table 2 for the evaluation results.

[0068] Table 2. Catalyst evaluation results

[0069]

[0070]

[0071] It can be seen from Table 2 that the catalyst of the present invention can all achieve the effect of the present invention under the hydrocracking process conditions of the present invention. The comparative catalysts require a higher reaction temperature to achieve the same conversion rate, indicating that their nitrogen tolerance is relatively poor, an...

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Abstract

The invention relates to a method for preparing a high-performance hydrocracking catalyst, which comprises the following steps: preparing amorphous aluminium-silicon into a paste material of which the pH value is between 3.0 and 5.5, evenly mixing Y zeolite solid powder of modified rare earth with the paste material of the amorphous aluminium-silicon, and then drying and dehydrating the mixture to prepare a moldable paste so as to prepare a catalyst carrier through molding, drying, and calcining, and finally obtaining the final hydrocracking catalyst by loading hydrogenation metal components through an impregnation method. The hydrocracking catalyst prepared by the method has the advantages of high activity and middle oil selectivity, and strong nitrogen resisting performance and water resistance, thus the hydrocracking catalyst can be used in the process of an unrefined single-stage hydrocracking, which not only can be used for processing heavy oil fraction of oil, but also can be used for processing heavy raw materials of other sources, such as the heavy distillate of coal liquefaction oil.

Description

technical field [0001] The invention relates to a method for preparing a high-performance hydrocracking catalyst, in particular to a method for preparing a hydrocracking catalyst containing modified Y-type molecular sieves and having strong impurity resistance. Background technique [0002] At present, the world's oil resources are insufficient, crude oil becomes heavier and worse, and the impurity content increases, while the demand for clean high-quality light fuels continues to increase, especially the demand for clean middle distillates increases faster. In addition, as the price of natural oil continues to rise, various sources of energy are increasingly being processed, such as direct coal liquefied oil, coal indirect liquefied oil, coal tar, shale oil, animal and vegetable oils, etc. Raw materials from these sources are characterized by a higher oxygen content compared to natural petroleum, which poses new problems for further processing. [0003] As environmental re...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J29/08B01J29/16C10G47/20
Inventor 沈和平
Owner 胜帮科技股份有限公司
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