Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Dry-wet spinning process for agar fiber

A dry-wet spinning and agarose technology, which is applied in the field of fiber spinning, can solve the problems of low fiber mechanical strength, high workshop requirements, and difficult industrialization, so as to enhance mechanical strength, avoid safety hazards, and protect the environment. The effect of little pollution

Active Publication Date: 2015-01-28
QINGDAO UNIV
View PDF5 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The above-mentioned wet spinning is to prepare the spinning solution from the high polymer, and then spray the spinning solution directly into the coagulation bath through the spinneret to solidify into filaments. During coagulation, cavities are often generated, resulting in low mechanical strength of the fiber.
Moreover, in the above-mentioned spinning process, the ethanol aqueous solution is used as the coagulation bath. Since ethanol is flammable, there are potential safety hazards in the industrial production process, and the requirements for the workshop are relatively high, and the industrialization is difficult.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Dry-wet spinning process for agar fiber
  • Dry-wet spinning process for agar fiber
  • Dry-wet spinning process for agar fiber

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Embodiment 1: dry-wet spinning

[0028] Add 120 grams of agar to 1080 grams of DMSO, stir and dissolve at 80°C to obtain an agar solution with a content of 10% (mass percentage), filter, defoam and stand for 8 hours to make a spinning solution, and filter the above The degassed spinning solution is gelled through the air layer (the length of the air layer is 5mm) through the dry-wet spinning machine; the gelled stream enters the coagulation bath for coagulation and drawing, the coagulation bath is water, and the coagulation bath temperature At room temperature, the stretching ratio of the fiber is 1.1, the fiber is soaked in oil agent (silicone oil content 0.1% (v / v)) for 4 hours, washed, dehydrated with ethanol, and dried to obtain the fiber material. Its scanning electron microscope picture is as image 3 , 4 As shown, it can be seen from the figure that the dry-wet spun fibers are thinner and the fiber interior is denser.

Embodiment 2

[0029] Embodiment 2: dry-wet spinning

[0030] Add 60 grams of agar to 440 grams of DMF, fully stir and dissolve at 80 ° C to obtain an agar solution with a content of 12% (mass percentage), filter, defoam and stand for 6 hours to make a spinning solution. The spinning solution after filtering and degassing is gelled through the air layer (the length of the air layer is 10mm) through the dry-wet spinning machine; the gelled stream enters the coagulation bath for coagulation and drawing, the coagulation bath is water, The temperature is 30°C, the draft ratio of the fiber is 1.2, the fiber is soaked in oil agent (amino silicone oil content 0.1% (v / v)) for 4 hours, washed, dehydrated with ethanol, washed, and dried to obtain the fiber material.

Embodiment 3

[0031] Embodiment 3: dry-wet spinning

[0032] Add 70 grams of agar gel into 430 grams of DMSO, fully stir and dissolve at 80°C to obtain an agar solution with a content of 14%, filter, defoam and stand for 6 hours to make a spinning solution, and filter and defoam the above The spinning solution is gelled through the air layer (the length of the air layer is 12mm) through the dry-wet spinning machine; the gelled stream enters the coagulation bath for coagulation and drawing, the coagulation bath is water, and the temperature of the coagulation bath is 10°C. The draft ratio of the fiber is 1.2, and the fiber is soaked in an oil agent (0.05% (v / v) of dimethyl silicone oil) for 10 hours, washed, dehydrated with ethanol, washed, and dried to obtain a fiber material.

[0033] Comparative example 1, the agar fiber of embodiment 1,2,3 gained is carried out mechanical property test, and the result shows that the dry breaking strength of agar fiber reaches 1.6cN / dtex and 2.5cN / dtex,...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Lengthaaaaaaaaaa
Dry breaking strengthaaaaaaaaaa
Login to View More

Abstract

The invention discloses a dry-wet spinning process for agar fiber. The dry-wet spinning process for agar fiber is characterized by comprising the following steps: (1), adding agar into a DMSO or DMF solvent, and stirring at a temperature of 50 to 90 DEG C, so as to obtain an agar solution with the concentration of 10-18 wt percent; filtering and defoaming the solution so as to obtain an agar spinning solution; (2), conveying the prepared agar spinning solution into a spinning box and spraying out the agar spinning solution from the spinneret holes of a spinneret; gelating the liquid sprayed out through an air layer; enabling gelified liquid tricklet to enter into a precipitating bath to form embryo fibre, and then stretching the embryo fibre; soaking, washing, dewatering and airing the embryo fibre through an oiling agent so as to obtain a final fiber material. The dry-wet spinning process provided by the invention has the advantages as follows: due to the adoption of dry-wet spinning, the mechanical strength of the fiber is enhanced. Water is adopted as the precipitating bath, potential safety hazards caused by ethyl alcohol volatilization can be avoided, the solvent can be recovered through underpressure distillation, three wastes cannot be produced during the entire production process, and the dry-wet spinning process for agar fiber is suitable for large scale industrial production.

Description

technical field [0001] The invention relates to a fiber spinning method, in particular to a dry-wet spinning process of agar fiber. Background technique [0002] At present, human society is facing the double huge pressure of energy and environment, and the active development and utilization of natural products has become an important way to alleviate this pressure. [0003] The ocean has a vast area, accounting for about 70% of the earth's surface area, and contains rich biological resources, among which seaweed resources have huge biomass. my country's seaweed cultivation has a history of more than 60 years, and its output accounts for more than 70% of the world. Algae cultivation has created significant economic, social and ecological benefits. [0004] Agar gum is the main economic component of marine red algae. As a kind of seaweed gel product with a wide range of applications, it is widely used in food, medicine, health care, cosmetics, printing and dyeing and other f...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): D01F9/04D01D5/06D01D5/04D01D5/12
Inventor 薛志欣夏延致纪全全凤玉耿存珍
Owner QINGDAO UNIV
Features
  • Generate Ideas
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More