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High purity alumina powder preparing device and method

A technology of high-purity alumina and powder, applied in the direction of anodic oxidation, etc., can solve the problems of short process flow, large consumption of production investment funds, complicated process, etc., and achieve the effects of reducing mutual wrapping, complete hydrolysis reaction, and simple process flow

Active Publication Date: 2015-10-21
河南天马新材料股份有限公司
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Chinese patent CN101829607A and Chinese patent CN104047015A respectively introduced ultrasonic-electric field coupling to activate hydrolysis of metal aluminum to prepare catalyst carrier Al 2 o 3 A powder preparation method, and a method for preparing high-purity alumina powder by alternating current electrolysis, these two preparation methods are simple in principle, short in process flow, high in product purity, and non-polluting, but the preparation method of ultrasonic-electric field coupling activation of hydrolyzed aluminum Need to use precious metal electrode materials such as metal platinum electrode, palladium silver electrode, etc., and a set of special oxygen electrode and reactor integration equipment is required, the production investment is huge, and the process is complicated, and the process parameters are very fine, which leads to difficulties in the process control of the production process
The method of preparing high-purity alumina by AC electrolysis needs to prepare alkaline water in advance, which increases the complexity of the production process, and AC electrolysis equipment also has problems of high investment and high energy consumption, which in turn leads to high production costs.
Chinese patent CN103803619A introduces a method for producing high-purity alumina powder with fine metal aluminum powder. High-temperature aluminum liquid is used as a heat source to heat the mixture of high-purity fine metal aluminum powder and high-purity oxygen to generate high-purity alumina powder. The process of the method is simple, but the accumulation of aluminum powder in the sintering chamber is difficult to completely react with oxygen, and the reaction is violent and easy to explode, which poses a huge safety hazard

Method used

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  • High purity alumina powder preparing device and method

Examples

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Effect test

Embodiment 1

[0028] A device for preparing high -pure aluminum oxide powder, see figure 1 , Including reactors, mixers, aluminum plates, water -cooled sleeves, and micro -arc oxidation power supply, the mixer is set inside the reactor, and the water -cold sleeve (FRP) is set outside the reactor.The negative connection of the inner orchid (316L stainless steel) and the micro -arc oxidation power supply, the aluminum plate (1000 grams, 99.99%of the purity) is suspended inside the reactor through the aluminum line (purity ≥99.95%), and the positive electrode of the micro -arc oxidation power supplyconnect.The top of the reaction kettle is provided with an observation port and exhaust port, which is also connected to the regulator.

[0029] The preparation steps are as follows:

[0030] (1) Add high pure water with a resistance of 10mΩ to 2 / 3 of the volume of the resistance in the reaction kettle, and completely immerse in aluminum plates;

[0031] (2) Start the micro -arc oxidation power supply, ...

Embodiment 2

[0034] A device for preparing high -pure aluminum oxide powder is the same as Example 1.

[0035] The preparation steps are as follows:

[0036] (1) Add high pure water with a resistance of 10mΩ to 2 / 3 of the volume of the resistance in the reaction kettle, and completely immerse in aluminum plates;

[0037] (2) Start the micro -arc oxidation power supply, gradually increase the power supply voltage to 400V, the frequency is 1500Hz, and start the mixer to control the mixing rate of 200 rpm.℃, the response time is 60 minutes, 754 grams of remaining metal aluminum slices;

[0038](3) Disgle the power supply (the aluminum plate will continue to react for a period of time). After the temperature in the reaction kettle cools to the room temperature and stops the reaction, the generated aluminum hydroxide gel is filtered and dried.Burning at 1200 ° C for 1 hour, 615 grams of aluminum oxide powder was obtained, with an output rate of 98.9%and a purity of 99.995%.

Embodiment 3

[0040] A device for preparing high -pure aluminum oxide powder is the same as Example 1.

[0041] The preparation steps are as follows:

[0042] (1) Add high pure water with a resistance of 18MΩ to 2 / 3 of the volume of the resistance in the reaction kettle, and completely immerse in aluminum plates;

[0043] (2) Start the micro -arc oxidation power supply, gradually increase the power supply voltage to 475V, the frequency is 1200Hz, and start the mixer to control the mixing rate of 100 rpm.℃, the response time is 30 minutes, 671 grams of the remaining metal aluminum tablets;

[0044] (3) Disgle the power supply (the aluminum plate will continue to react for a period of time). After the temperature in the reaction kettle is cooled to the room temperature and stops the reaction, the generated aluminum hydroxide gel is filtered and dried.Burning for 1 hour at 1200 ° C, 449 grams of aluminum oxide powder was obtained, with an output rate of 96.6%and a purity of 99.999%.

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Abstract

The invention particularly relates to a high purity alumina powder preparing device and a high purity alumina powder preparing method. The device comprises a reaction kettle, a stirrer, aluminium plates, a water cooled jacket and a micro-arc oxidation power source, wherein the stirrer is arranged inside the reaction kettle; the water cooled jacket is arranged outside the reaction kettle; a liner of the reaction kettle is connected with a negative electrode of the micro-arc oxidation power source; and the aluminium plates are hung inside the reaction kettle by aluminium wires, and are connected with a positive electrode of the micro-arc oxidation power source. According to the method, a micro-arc oxidation technology is adopted in a pure water system, aluminium hydroxide is produced, and hydrogen is released; water flow which is produced by a stirring technology is matched, and the produced aluminium hydroxide gel is rapidly separated from the surface of metallic aluminium, so that the metallic aluminium can continuously react with water; the technology is concise; the reaction speed is rapid; the efficiency is high; no pollution is caused; the surface shape of the metallic aluminium cannot form limitation; the phenomena that the metallic aluminium and hydrolyzate mutually wrap and agglomerate in the reaction process can be effectively reduced; a hydrolysis reaction can be thorough; and the productive rate is high.

Description

Technical field [0001] The present invention is a field of alumina preparation technology, and especially involves a device and method for preparing high -pure aluminum oxide powder. Background technique [0002] High -pure aluminum powder (≥99.99%), as one of the important raw materials of the ceramic industry, has always played a very important role.And with the continuous development of new materials, it has become an important functional material that supports the development of high -tech. At present, infrared receiving window materials, integrated circuit porcelain pieces, information display materials and devices of the information industry, information industry, information industry, and information industry are widely used.Exquisite chemical special high -end ceramic devices, laser technology, artificial red, sapphire, and catalyst carriers.And its excellent performance in light, electricity, magnetic, thermal, and mechanical properties has prompted it to further expand ...

Claims

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Application Information

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IPC IPC(8): C25D11/04
Inventor 马淑云王世贤
Owner 河南天马新材料股份有限公司
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