Roasting-ammonia leaching processing method for brown iron type laterite nickel ore

A technology of laterite nickel ore and processing method, which is applied in the fields of limonite-type laterite nickel ore roasting-ammonia leaching for nickel-cobalt extraction and comprehensive recovery of iron, can solve the problems of waste of iron resources, increased process steps, low equipment output rate and the like , to achieve the effect of full gas-solid contact, easy heat and mass transfer, and fast reaction speed

Active Publication Date: 2015-11-11
湖南长拓高科冶金有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, reduction roasting generally uses a rotary kiln or multi-stage furnace for roasting. The reduction time is long, and the surface is prone to "overburning" and the interior is "impermeable". Partially reduced and over-reduced ferrous iron and metal iron are dissolved by the ammonia immersion solution during the ammonia leaching process. After the dissolution, the iron-ammonia complex ions are easily oxidized and hydrolyzed, and precipitate out as gel-state ferric hydroxide to adsorb nickel and cobalt ammonia. Complexes, in which cobalt is more easily adsorbed, which reduces the leaching rate of nickel and cobalt; at the same time, due to the over-reduction or non-reduction of some iron, it is not conducive to magnetic recovery of iron from the leaching residue
Moreover, there is no waste treatment before ammonia leaching in the process route, resulting in a large amount of gangue to be processed in the subsequent leaching process, low equipment output rate, and increased investment; The rate is low, or the recycling of iron is abandoned, resulting in a waste of iron resources; when the raw material ore is powder, it needs to be sintered or made into pellets, which increases the process steps and increases energy consumption.

Method used

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  • Roasting-ammonia leaching processing method for brown iron type laterite nickel ore
  • Roasting-ammonia leaching processing method for brown iron type laterite nickel ore

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] The limonite-type lateritic nickel ore with a moisture content of 35% is naturally air-dried to 28%, then enters the dryer to reduce its moisture content to 6%, and then enters the mill for grinding and further drying, and the discharged ore powder The particle size is <75μm, and the moisture content of the ore powder is 1%. At this time, the contents of nickel, cobalt and iron in the ore powder are 1.06%, 0.17%, and 38.05%, respectively.

[0046] The ore powder is sent to the preheating device before the flash magnetization roasting furnace, and in the preheating device, multi-stage heat exchange is carried out with the roasting tail gas discharged from the cyclone separator; the temperature of the reducing gas entering the flash magnetization roasting furnace is higher than the roasting temperature, Provides the heat needed to maintain the firing temperature. The fully preheated ore powder enters the flash magnetization roasting furnace and undergoes suspension fluidi...

Embodiment 2

[0050] The limonite-type lateritic nickel ore was dried and ball milled in the same manner as in Example 1. The contents of nickel, cobalt and iron in the ore powder were respectively 0.98%, 0.11%, and 45.34%.

[0051] The ore powder is sent to the preheating device before the flash magnetization roasting furnace, and in the preheating device, multi-stage heat exchange is carried out with the roasting tail gas discharged from the cyclone separator; the temperature of the reducing gas entering the flash magnetization roasting furnace is higher than the roasting temperature, Provides the heat needed to maintain the firing temperature. The fully preheated ore powder enters the flash magnetization roasting furnace and undergoes suspension fluidized roasting at 600°C with the reducing gas containing 2% CO from the hot blast stove, so that the nickel and cobalt in the ore powder are reduced to metal, limonite is reduced to magnetic iron. The residence time of ore powder in the flas...

Embodiment 3

[0055] The same ore powder as in Example 1 is sent into the preheating device before the flash magnetization roasting furnace, and in the preheating device, carries out multistage heat exchange with the roasting tail gas discharged from the cyclone separator; enters the reduction of the flash magnetization roasting furnace The gas temperature is higher than the firing temperature, providing the heat needed to maintain the firing temperature. The fully preheated ore powder enters the flash magnetization roasting furnace and undergoes suspension fluidized roasting at 900°C with the reducing gas containing 7% CO from the hot blast furnace to reduce the nickel oxide and cobalt in the ore powder It is metallic nickel and cobalt, and limonite is reduced to magnetic iron. The residence time of ore powder in the flash magnetization roaster is 30s.

[0056] After the reaction is completed, the roasted ore enters the cyclone separator with the airflow for gas-solid separation, and the ...

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Abstract

A roasting-ammonia leaching processing method for brown iron type laterite nickel ore includes the steps that firstly, suspension fluidized roasting is performed on ore powder of the brown iron type laterite nickel ore and reduction gas, nickel oxide and cobalt oxide in the ore powder are fast and dynamically reduced into metal nickel and metal cobalt within 20-120 s, brown iron is reduced into magnetic iron, roasted ore is obtained, and according to the technological condition of roasting, temperature is 600-900 DEG C, and the volume percentage of CO in reducing gas is 2-7%; secondly, magnetic separation is performed on the roasted ore, and magnetite concentrate containing metal nickel and metal cobalt is obtained through separation; and thirdly, ammonia leaching is performed on the magnetite concentrate, and nickel and cobalt leaching agents and magnetic iron leaching slag are obtained. The method achieves the purpose of extracting and purifying nickel and cobalt and comprehensively recovering iron.

Description

technical field [0001] The invention belongs to the field of extracting nickel and cobalt from laterite nickel ore, and in particular relates to a method for extracting nickel and cobalt through roasting-ammonia leaching of limonite-type laterite nickel ore and comprehensively recovering iron. Background technique [0002] Lateritic nickel ore is formed by long-term weathering and metamorphism of ultramafic rocks containing iron-magnesium silicate minerals (such as olivine, pyroxene, and hornblende). During the long-term weathering process, through uplift and erosion, the composition of the regolith changes, forming the following two types: one is the limonite-type laterite-nickel ore, which has high iron, low nickel, low silicon and magnesium, and low cobalt The other is the silicon-magnesium-nickel ore-type lateritic nickel ore, which has higher silicon and magnesium content, lower iron content, and lower cobalt content, but higher nickel content. The total resources of th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B1/10C22B3/14C22B23/00
CPCY02P10/20
Inventor 赵沛高泽斌庄大英李永恒
Owner 湖南长拓高科冶金有限公司
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