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A kind of ZrO2 toughened bioactive ceramic powder material for 3D printing and its preparation and application

A bioactive ceramic and 3D printing technology, which is applied in the field of biomedical material preparation, can solve the problems of limiting the application in the medical field and the destruction of ceramic restorations, and achieves the effects of easy industrialized mass production, low production cost and simple preparation process.

Active Publication Date: 2019-02-05
SOUTH CHINA INST OF COLLABORATIVE INNOVATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the brittleness of the ceramic material itself, the ceramic restoration implanted in the body will be damaged without warning, which limits its application in the medical field.

Method used

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  • A kind of ZrO2 toughened bioactive ceramic powder material for 3D printing and its preparation and application
  • A kind of ZrO2 toughened bioactive ceramic powder material for 3D printing and its preparation and application

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] (1) With deionized water and hyaluronic acid as solvent (the amount of hyaluronic acid is 10% of the solvent mass), polyethylene glycol is added as a dispersant (2% of the mass of the mixed powder), and the solution is adjusted with ammonia water The pH reached 10; then the mixed solution was transferred to a container containing bioactive powder (amorphous hydroxyapatite prepared by ordinary chemical precipitation) and ZrO 2 Powder (commercially available, 10% of the mass of the bioactive powder) is used for ball milling in a mixed powder tank, the volume ratio of the mixed powder to the solvent is 6:4, and ball milled at 700r / min for 3 h at room temperature Prepare slurry;

[0040] (2) Pre-freeze the slurry after ball milling in step (1) at -20°C for 12 hours and then freeze-dry for 48 hours. The dried powder and polyvinyl alcohol pass through metal vibrating sieves with 150 mesh and 500 mesh respectively in turn, so that The particle size distribution of the powder ...

Embodiment 2

[0043] (1) With deionized water and glycerin as solvent (the amount of glycerin is 30% of solvent mass), adding ammonium polyacrylate is dispersant (1.5% of mixed powder mass), adjust solution pH with ammonia water Reach 9; Then move the mixed solution to a place containing bioactive powder (spheroidal β-tricalcium phosphate prepared by ordinary chemical precipitation) and ZrO 2Powder (commercially available, 8% of the mass of the bioactive powder) is composed of a mixed powder ball mill tank, the volume ratio of the mixed powder to the solvent is 5:5, and it is prepared by ball milling at 750r / min for 2h at room temperature. get slurry;

[0044] (2) Pre-freeze the slurry after ball milling in step (1) at -20°C for 12 hours and then freeze-dry for 48 hours. The dried powder and methyl cellulose pass through metal vibrating sieves with 150 mesh and 500 mesh in turn, Make the particle size distribution of the powder in the micron level;

[0045] (3) Weigh the sieved powder and...

Embodiment 3

[0049] (1) With deionized water and provitamin B5 as solvent (the amount of provitamin B5 is 15% of solvent quality), adding stearic acid is a dispersant (2.5% of mixed powder quality), adjust solution pH with ammonia water Reach 11; Then move the mixed solution to contain bioactive powder (unshaped bioactive glass prepared by common sol-gel method) and ZrO 2 Powder (commercially available, 20% of the mass of the bioactive powder) is mixed in a ball mill tank, the volume ratio of the mixed powder to the solvent is 4:6, and it is prepared by ball milling at 600r / min for 4h at room temperature. get slurry;

[0050] (2) The slurry after the ball milling in step (1) was pre-frozen in liquid nitrogen and then directly freeze-dried for 48 hours. The dried powder and agarose passed through metal vibrating sieves with 150 mesh and 500 mesh respectively in turn to make the powder The particle size distribution is on the micron scale;

[0051] (3) Weigh the sieved powder and agarose (...

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Abstract

The invention belongs to the field of preparation of biomedical materials, and particularly discloses a ZrO2-toughened bioactive ceramic powder material for 3D printing and preparation and application thereof. The preparation method includes the following steps that a dispersing agent is added into a mixed solvent of deionized water and moisturizer and stirred, and the pH value is adjusted to 9-11; then, the mixed solution is added into mixed powder of biomedical powder and ZrO2 powder, and ball grinding is performed to obtain slurry; the slurry is pre-frozen and then freeze-dried, and the dried powder and a water-soluble binding agent are screened respectively; the screened powder and the screened water-soluble binding agent are subjected to ball grinding to obtain narrow-size-distribution powder, namely, the ZrO2-toughened bioactive ceramic powder material for 3D printing. The particle size of the powder prepared through the method is in a micro-nano level and is distributed within a narrow range, and under the dispersion strengthening and toughening and phase toughening effects of ZrO2 particles, the prepared product is good in biocompatibility and high in strength and toughness.

Description

technical field [0001] The invention belongs to the field of preparation of biomedical materials, in particular to a ZrO2 for 3D printing 2 Toughened bioactive ceramic powder materials and their preparation and application. Background technique [0002] 3D printing technology is characterized by digitization, personalization and rapidity, making it used in various industries. With the development of modern imaging diagnostic technologies such as ultrasound and ray scanning, for patients with bone defects, tooth deformities, and maxillofacial injuries, we can easily obtain two-dimensional scanning images of lesion-related parts, transform them, and reconstruct them For three-dimensional images, 3D printing technology can accurately replicate the biological model in vitro, make it possible to assist personalized and precise repair with digital technology, and provide technical support for the development of personalized medicine. Existing 3D printing medical materials includ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/44C04B35/626
Inventor 马艺娟郑华德张明
Owner SOUTH CHINA INST OF COLLABORATIVE INNOVATION