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High-temperature oxidation-resistant wear-resistant grey cast iron and preparation method thereof

A high-temperature oxidation-resistant, gray cast iron technology, applied in the field of cast iron, can solve the problems of inferior performance of pearlitic gray cast iron, poor mechanical properties of gray cast iron, and splitting of flake graphite, so as to improve hydrogen corrosion resistance and hardenability and thermal performance, the effect of grain refinement

Inactive Publication Date: 2017-05-24
吴中区穹窿山福顺生物技术研究所
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

The flake graphite in gray cast iron severely splits the matrix, and it is easy to cause stress concentration at the sharp corners of graphite, so that the tensile strength, plasticity and toughness of gray cast iron are far lower than steel, but the compressive strength is equivalent to steel, and it is also commonly used in cast iron. Cast iron with the worst mechanical properties in parts
At the same time, the matrix structure also has a certain influence on the mechanical properties of gray cast iron. The graphite flakes of gray cast iron with ferrite matrix are thick, with the lowest strength and hardness, so they are rarely used; the graphite flakes of gray cast iron with pearlite matrix are fine and have high Strength and hardness, mainly used to make more important castings; graphite flakes of ferrite-pearlite matrix gray cast iron are slightly thicker than pearlitic gray cast iron, and the performance is not as good as pearlitic gray cast iron
At present, the existing gray cast iron has poor mechanical properties and low hardness. It is easily oxidized under high temperature conditions for a long time and has a short service life.

Method used

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  • High-temperature oxidation-resistant wear-resistant grey cast iron and preparation method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] High-temperature oxidation-resistant wear-resistant gray cast iron is made of the following parts by mass: carbon 3.38%, silicon 1.65%, manganese 1.2%, molybdenum 0.32%, vanadium 0.7%, boron 0.6%, nitrogen 0.005%, aluminum 0.4%, niobium 0.08 %, titanium 0.06%, the balance is iron and unavoidable impurities.

[0023] The preparation method of high-temperature oxidation-resistant and wear-resistant gray cast iron comprises the following steps:

[0024] 1) Feed steel scrap and gray cast iron back into the medium frequency induction furnace for smelting, heat up to 1320°C, then add ferrosilicon, petroleum coke recarburizer, ferromanganese, ferromolybdenum, ferrovanadium, iron nitride, electrolytic aluminum, niobium Iron and ferro-titanium are heated to melting, and samples are taken for component analysis and adjustment;

[0025] 2) Adjust the temperature to 1535°C and add borax to carry out a metamorphosis and oxidation treatment, then spray the slag remover, stir for 2 m...

Embodiment 2

[0030] High-temperature oxidation-resistant wear-resistant gray cast iron is made of the following parts by mass: carbon 3.35%, silicon 1.6%, manganese 1.24%, molybdenum 0.36%, vanadium 0.5%, boron 1.2%, nitrogen 0.008%, aluminum 0.8%, niobium 0.12 %, titanium 0.12%, the balance is iron and unavoidable impurities.

[0031] The preparation method of high-temperature oxidation-resistant and wear-resistant gray cast iron comprises the following steps:

[0032] 1) Feed steel scrap and gray cast iron back into the medium frequency induction furnace for smelting, heat up to 1330°C, then add ferrosilicon, petroleum coke recarburizer, ferromanganese, ferromolybdenum, ferrovanadium, iron nitride, electrolytic aluminum, niobium Iron and ferro-titanium are heated to melting, and samples are taken for component analysis and adjustment;

[0033] 2) Adjust the temperature to 1540°C and add borax to carry out a metamorphosis and oxidation treatment, then spray the slag remover, stir for 2 m...

Embodiment 3

[0038] High-temperature oxidation-resistant wear-resistant gray cast iron is made of the following parts by mass: carbon 3.4%, silicon 1.72%, manganese 1.25%, molybdenum 0.35%, vanadium 0.55%, boron 1.3%, nitrogen 0.01%, aluminum 0.9%, niobium 0.15% %, titanium 0.2%, the balance is iron and unavoidable impurities.

[0039] The preparation method of high-temperature oxidation-resistant and wear-resistant gray cast iron comprises the following steps:

[0040] 1) Feed steel scrap and gray cast iron back into an intermediate frequency induction furnace for smelting, heat up to 1300°C, then add ferrosilicon, petroleum coke recarburizer, ferromanganese, ferromolybdenum, ferrovanadium, iron nitride, electrolytic aluminum, niobium Iron and ferro-titanium are heated to melting, and samples are taken for component analysis and adjustment;

[0041] 2) Adjust the temperature to 1548°C and add borax to carry out a metamorphosis and oxidation treatment, then spray the slag remover, stir fo...

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Abstract

The invention provides high-temperature oxidation-resistant wear-resistant grey cast iron and a preparation method thereof. The high-temperature oxidation-resistant wear-resistant grey cast iron is prepared from the following components in percentages by mass: 3.35-3.6% of carbon, 1.6-1.8% of silicon, 1.15-1.25% of manganese, 0.3-0.4% of molybdenum, 0.5-0.8% of molybdenum, 0.5-1.3% of boron, 0.005-0.012% of nitrogen, 0.4-1.2% of aluminum, 0.05-0.2% of niobium, 0.05-0.2% of titanium and the balance of iron and inevitable impurities. The high-temperature oxidation-resistant wear-resistant grey cast iron provided by the invention is prepared by the steps of smelting, pouring, quenching, tempering and the like, has excellent mechanical properties and wear resistance and is high in heat fatigue resistance and high-temperature oxidation resistance, and the problem that in the prior art, the grey cast iron is low in hardness, low in tensile strength and weak in high-temperature oxidation resistance is solved.

Description

technical field [0001] The invention relates to the technical field of cast iron, in particular to a high-temperature oxidation-resistant and wear-resistant gray cast iron and a preparation method thereof. Background technique [0002] Gray cast iron refers to cast iron with flake graphite. When it breaks, the fracture is dark gray. The main components are iron, carbon, silicon, manganese, sulfur and phosphorus. It is the most widely used cast iron, and its output accounts for more than 80% of the total output of cast iron. The mechanical properties of gray cast iron are related to the structure of the matrix and the morphology of graphite. The flake graphite in gray cast iron severely splits the matrix, and it is easy to cause stress concentration at the sharp corners of graphite, so that the tensile strength, plasticity and toughness of gray cast iron are far lower than steel, but the compressive strength is equivalent to steel, and it is also commonly used in cast iron. ...

Claims

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Application Information

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IPC IPC(8): C22C37/10C22C33/08C21D1/18C21D5/00
CPCC21D1/18C21D5/00C22C33/08C22C37/10
Inventor 史志晔
Owner 吴中区穹窿山福顺生物技术研究所