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Liquid injection type super smooth surface and laser precision micro-fabrication method thereof

A technology of liquid injection and micromachining, applied in the direction of producing decorative surface effects, microstructure technology, microstructure devices, etc., can solve the problem of destroying surface micro-nano structure, loss of super-hydrophobic performance, failure of super-hydrophobic state, etc. problems, to achieve the effect of easy operation of the process, excellent anti-sticking and super-slip properties, no toxic side effects and pollution

Inactive Publication Date: 2017-06-20
CHANGCHUN UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This is similar to the super-hydrophobic surface that also has low rolling angle characteristics, but the defect of the super-hydrophobic surface is that liquids with low surface energy such as hexadecane and phenyl silicone oil will immerse the surface micro-nano structure when they contact the super-hydrophobic surface, while other The first defect is that when the droplet hits the surface with a certain kinetic energy, it may destroy the surface micro-nano structure, and it is also easier to immerse into the surface micro-nano structure, resulting in the failure of the super-hydrophobic state
In addition, low surface energy coatings or chemical groups are easy to degrade or stain after long-term use. For example, when bacteria come into contact with the surface, biomacromolecules such as proteins will be adsorbed on the surface to degrade the low surface energy, thus losing the super liquid repellency.

Method used

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  • Liquid injection type super smooth surface and laser precision micro-fabrication method thereof
  • Liquid injection type super smooth surface and laser precision micro-fabrication method thereof
  • Liquid injection type super smooth surface and laser precision micro-fabrication method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] The steps of the liquid injection type stainless steel ultra-smooth surface laser precision micromachining method are as follows:

[0040] Step 1: Use 400 mesh, 1200 mesh and 2000 mesh sandpaper to polish the stainless steel surface in sequence to make it smooth and remove the oxide film;

[0041] Step 2: Clean the surface of the stainless steel in an ultrasonic cleaner filled with absolute ethanol and deionized water in sequence for 10 minutes respectively. The ultrasonic frequency is 20-40KHz and the power range is 100-150W. After cleaning, blow dry the stainless steel surface with cold wind or dry naturally at room temperature to obtain a clean stainless steel surface;

[0042] Step 3: Using laser processing technology, the clean stainless steel sample obtained in step 1 is scanned by using a laser beam with a wavelength of 570-1064nm, and the average power is less than 300W; the scanning range, scanning trajectory and processing speed of the laser are controlled by ...

Embodiment 2

[0046] The steps of the laser precision micromachining method of liquid injection type aluminum alloy super-smooth surface are as follows:

[0047] Step 1: Use 400-mesh, 1200-mesh and 2000-mesh sandpaper in sequence to polish the surface of the aluminum alloy to make it smooth and remove the oxide film;

[0048] Step 2: Clean the surface of the aluminum alloy in an ultrasonic cleaner filled with anhydrous ethanol and deionized water in sequence for 10 minutes respectively, with an ultrasonic frequency of 20-40KHz and a power range of 100-150W. After cleaning, blow dry the aluminum alloy surface with cold wind or dry naturally at room temperature to obtain a clean aluminum alloy surface;

[0049] Step 3: Using laser processing technology, the clean aluminum alloy sample obtained in step 1 is scanned by laser beams with a wavelength of 570-1064nm, and the average power is less than 300W; the scanning range, scanning trajectory and processing speed of the laser are all controlled...

Embodiment 3

[0053] The steps of liquid injection type brass ultra-smooth surface laser precision micromachining method are as follows:

[0054] Step 1: Use 400 mesh, 1200 mesh and 2000 mesh sandpaper to polish the brass surface in order to make it smooth and remove the oxide film;

[0055] Step 2: Clean the surface of the brass in an ultrasonic cleaner filled with absolute ethanol and deionized water in sequence for 10 minutes respectively. The ultrasonic frequency is 20-40KHz and the power range is 100-150W. After cleaning, the brass surface is blown dry with cold wind or air-dried at room temperature to obtain a clean brass surface;

[0056] Step 3: Using laser processing technology, laser beams with a wavelength of 570-1064nm are used to perform laser scanning processing on the clean brass sample obtained in step 1, with an average power of less than 300W; the scanning range, scanning trajectory and processing speed of the laser are all controlled by the computer. Program control and ...

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Abstract

The invention relates to a liquid injection type super smooth surface and a laser precision micro-fabrication method thereof, and belongs to the technical field of functional materials. The liquid injection type super smooth surface takes a metal as a substrate; firstly, a micro-nano composite structure is prepared on the metal surface by means of laser etching; after that, a super-hydrophobic surface is obtained by baking, and then injected liquid covers the super-hydrophobic surface to obtain the liquid injection type super smooth surface. Test droplets include water droplets, acid solutions, alkali solutions, lake water, sea water, serum, glycerin and ketchup. The liquid injection type super smooth surface provided by the invention has very small frictional resistance, and can very easily slide off the surface and reduce the retention time and probability of the water droplets and other test liquid on the surface. The laser precision micro-fabrication method of the liquid injection type super smooth surface provided by the invention adopts the laser precision machining technology to prepare the micro-nano composite structure on the metal surface, the technological process is simple and easy to operate, no other chemical additives are needed, and there is no toxic side effect and pollution, so that the laser precision micro-fabrication method is suitable for large-scale and mass production.

Description

technical field [0001] The invention relates to the technical field of functional materials, in particular to a liquid-injected super-smooth surface and a laser precision micromachining method thereof. Background technique [0002] In 2011, the Aizenberg research group at Harvard University was inspired by the use of pitcher leaves to prey on insects by the smooth edge of pitcher leaves. For the first time, the concept of injecting slippery liquid into porous surfaces, also known as super slippery surfaces, was proposed. By preparing a loose and porous substrate and injecting lubricating oil, a super-slip surface covered by a dynamic oil film is obtained. Since the traditional solid-liquid interface is replaced by a liquid-liquid interface, the roughness of the contact surface is reduced to the molecular level, so the liquid droplet on the superslip surface can roll with a small rolling angle. This is similar to the super-hydrophobic surface that also has low rolling angle ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B81C1/00B81C99/00
CPCB81C1/00015B81C99/0025
Inventor 于化东廉中旭许金凯于占江王志超张向辉李一全李晓舟弯艳玲于天琪刘启蒙李雪峰杨建
Owner CHANGCHUN UNIV OF SCI & TECH
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