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Preparation method of ceramic particle metal composite material

A metal composite material and ceramic particle technology, applied in metal material coating technology, metal processing equipment, manufacturing tools and other directions, can solve the problems of aggravating the wear and failure of parts, high technical requirements, and difficult manufacturing, and achieves improved bonding strength, The effect of uniform nickel plating and overall wear resistance improvement

Active Publication Date: 2018-01-19
安徽省凤形新材料科技有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Under actual working conditions, some vulnerable parts not only have abrasive wear, but also are often accompanied by corrosion wear and high temperature wear. In a compound wear condition, various factors interact to aggravate the wear and failure of parts.
This type of working condition is common in mining, metallurgy, building materials and other industrial production, such as transporting thick slurry pumps containing coal slime and gangue. Corrosion of the flow medium, the service life is very short, although the part is small in size, it has high technical requirements and is difficult to manufacture

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0029] A preparation method of a ceramic-metal composite material, comprising the following steps:

[0030] Ceramic particle is put into electroless plating solution after surface pretreatment, obtains nickel-plated ceramic particle, and described chemical plating solution comprises 8g / L NiSO 4 , 30g / L , 15g / L CH 3 COONa, 25g / L sodium citrate, 8ml / L lactic acid C 3 h 6 o 3 , when preparing NiSO 4 The solution was slowly added to the sodium citrate solution, followed by the completely dissolved solution, and finally adding CH 3 COONa, lactic acid; cut the foam plate with electric resistance wire to obtain foam samples, runners, sprues and inner runners; wash and dry the nickel-plated ceramics, and then coat the surface of the foam samples and bake After drying, the foam sample, the runner, the sprue and the inner runner are bonded into one, and the paint is soaked and then dried to obtain the lost foam white mold; the prepared lost foam white mold is put into the sand ...

Embodiment 1

[0051] Grind zirconium corundum ceramic particles with sandpaper to achieve a predetermined roughness;

[0052] Put the pretreated zirconium corundum ceramic particles in absolute alcohol, clean them with ultrasonic vibration for 15 minutes, and dry them after cleaning;

[0053] Put the decontaminated zirconium corundum ceramic particles into the roughening solution, the temperature of the roughening solution is 15°C, and the roughening time is 4 minutes;

[0054] Take out the roughened zirconium corundum ceramic particles, wash and dry them, put them in the sensitizing solution, and sensitize them at room temperature for 8 minutes, take out the sensitized zirconium corundum ceramic particles, and put them in an acetone solution for ultrasonic cleaning. drying;

[0055] The sensitization solution includes 40g / L SnCl 2 and 4% HCl, the SnCl 2 Add to HCl solution, then dilute with water, if there is white precipitate formed, filter the sensitization solution; put the zirconium...

Embodiment 2

[0064] Grind zirconium corundum ceramic particles with sandpaper to achieve a predetermined roughness;

[0065] Put the pretreated zirconium corundum ceramic particles in absolute alcohol, clean them with ultrasonic vibration for 20 minutes, and dry them after cleaning;

[0066] Put the decontaminated zirconium corundum ceramic particles into the roughening solution, the temperature of the roughening solution is 30°C, and the roughening time is 5 minutes;

[0067] Take out the roughened zirconium corundum ceramic particles, wash and dry them, put them in a sensitizing solution, and sensitize them at room temperature for 12 minutes, take out the sensitized zirconium corundum ceramic particles, and put them in an acetone solution for ultrasonic cleaning. drying;

[0068] The sensitization solution includes 40g / L SnCl 2 and 4% HCl, the SnCl 2 Add to HCl solution, then dilute with water, if there is white precipitate formed, filter the sensitization solution; put the zirconium ...

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Abstract

The invention provides a preparation method of a ceramic particle metal composite material. The preparation method comprises the following steps that ceramic particles are subjected to surface pretreatment and then placed into a chemical plating solution, and thus nickel-plated ceramic particles are obtained; an electric heating resistance wire is used for cutting a foam plate; the nickel-plated ceramic particles are washed and dried, and then coats the surface of a foam specimen, after drying, the foam specimen is bonded with a cross gate, a sprue and an ingate, and thus a lost foam casting white foam is obtained; the prepared lost foam casting white foam is placed into a sand box filled with dry sand, the dry sand is vibrated to be compacted and scraped to be flat, a plastic thin film isused for covering, a pouring cup is placed, and the negative pressure is pumped; after the dry sand is firm and is formed, metal liquid is cast; and after casting, vacuum relief, cooling and solidification then polishing are conducted. According to the preparation method of the ceramic particle metal composite material, the Rockwell hardness, impact toughness and overall abrasion resistance of the prepared composite material are greatly improved, no element diffusion exists between the ceramic particles and a metal substrate at the composite interface, and the bonding strength between the ceramic particles and metal is high.

Description

technical field [0001] The invention relates to the field of composite materials, in particular to a method for preparing ceramic particle metal composite materials. Background technique [0002] As we all know, two objects that are in contact with each other or moving relative to each other will have friction on their surfaces. In general, friction is often accompanied by wear, and when the wear reaches a certain level, it will inevitably lead to the failure of various machines or parts. a great safety hazard. my country is also a big manufacturing country. In our country, departments such as metallurgy, mining, building materials, electric power, and coal use a lot of mining machinery, engineering machinery, and various crushing and grinding equipment. These equipment generally operate in harsh industrial environments. Under the circumstances, some parts will consume a large amount of metal every year due to the wear and tear of sand, ore, soil and other materials and grin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D19/08B22C9/04C23C18/36C23C18/18
Inventor 苏勇陈晓龚胜伟胡朝晖陈学兵
Owner 安徽省凤形新材料科技有限公司
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