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Dedusting and denitration integrated catalyst used for smoke-gas treatment and preparation method of dedusting and denitration integrated catalyst

A catalyst and denitration technology, applied in catalyst activation/preparation, physical/chemical process catalysts, chemical instruments and methods, etc., can solve the problems of increased volume usage, small specific surface area, short service life, etc. process, increase the contact area, and facilitate the effect of on-site installation

Inactive Publication Date: 2018-05-08
CHONGQING YUANDA CATALYST MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, traditional dust removal, denitrification, and desulfurization are carried out step by step. The main flue gas treatment technology route adopted by coal-fired power plants for ultra-low emissions is still: denitrification-dust removal-desulfurization. In order to improve the removal efficiency, the use of denitrification catalysts is continuously increased. Combined use of various dust removal technologies and wet desulfurization technologies, while industrial furnace flue gas treatment mostly follows the power plant flue gas treatment technology. Therefore, the existing dust removal, denitrification, and desulfurization overall investment is large and operating costs are high, which greatly increases the power plant. Environmental protection operating costs of industrial kilns and other industries
[0004] Although there are many reports on the integration of dust removal and denitrification in the field of power plant flue gas treatment, they are basically not integrated technologies in the true sense, but an integrated system formed by simply combining various existing complex denitrification and dust removal processes , but each process in the system still runs independently
There are also relevant reports on the integrated technology of dust removal and denitrification in industrial kilns, but most of them are formed by high-temperature sintering, such as: CN105233644A, CN105315000A, CN106007722A, CN103495346A, etc. Due to high-temperature sintering, the energy consumption is large, and most of them are tubular ceramics Membrane, the specific surface area is small, resulting in increased volume usage and increased investment
In addition, the patent CN104190399A loads the active substance on the carrier, and the carrier is formed into a thin film, but it is not suitable for industrial application
Patent CN104524886A reports a filter bag plus catalytic material, but the filter bag has poor wear resistance, short service life and high operating costs

Method used

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Preparation of dust removal and denitrification integrated catalyst

[0031] (1) Mixing: by mass parts, weigh 90 parts of TiO 2 Powder, 0.5 parts of ammonium metavanadate, 5 parts of ammonium metatungstate, 1 part of carboxymethyl cellulose, 2 parts of stearic acid, 4 parts of montmorillonite, 30 parts of wood chips, 8 parts of glass fiber, 30 parts of ammonia and 50 parts 1 part deionized water, after mixing well, the plastic clay was obtained;

[0032] (2) Extrusion: Extrude the molding clay prepared in the step (1) as a whole to obtain a shaped honeycomb catalyst body;

[0033] (3) Drying: drying the green body prepared in step (2) at 60° C. for 300 h;

[0034] (4) Hole plugging: Use the plugging material prepared in step (1) and the special inorganic glue TW26641 for natural stones in a mass ratio of 1:5 to treat the body after step (3) Staggered blocking holes at both ends;

[0035] (5) Calcination: calcining the green body treated in step (4) with gradient tem...

Embodiment 2

[0037] Preparation of dust removal and denitrification integrated catalyst

[0038] (1) Mixing: by mass parts, weigh 90 parts of TiO 2 Powder, 6 parts of ammonium metavanadate, 8 parts of ammonium metatungstate, 2 parts of carboxymethyl cellulose, 1 part of polyethylene oxide, 2 parts of stearic acid, 3 parts of montmorillonite, 20 parts of activated carbon, 5 parts of glass fiber , 30 parts of ammonia water and 40 parts of deionized water, after mixing thoroughly, the molding mud is obtained;

[0039] (2) Extrusion: Extruding the molding clay prepared in the step (1) as a whole to obtain a shaped honeycomb catalyst body;

[0040] (3) Drying: drying the body prepared in step (2) at 70°C for 250 hours;

[0041] (4) Hole plugging: Use the plugging material prepared in step (1) and high temperature resistant glue SL8303 in a mass ratio of 1:3 to carry out both ends of the green body after step (3). staggered plugging;

[0042] (5) Calcination: calcining the green body treated i...

Embodiment 3

[0044] Preparation of dust removal and denitrification integrated catalyst

[0045] (1) Mixing: by mass parts, weigh 100 parts of TiO 2 Powder, 1 part of ammonium metavanadate, 3.5 parts of ammonium metatungstate, 2 parts of hydroxypropyl carboxymethyl cellulose, 1 part of glycerin, 2 parts of montmorillonite, 20 parts of ammonium bicarbonate, 8 parts of glass fiber, 20 parts Ammonia and 40 parts of deionized water, after mixing thoroughly, make the shaping clay;

[0046] (2) Extrusion: Extrude the molding clay prepared in the step (1) as a whole to obtain a shaped honeycomb catalyst body;

[0047] (3) drying: drying the body prepared in step (2) at 80°C for 220 hours;

[0048] (4) Hole plugging: Use the plugging material prepared in step (1) and the special inorganic glue TW26641 for natural stone in a mass ratio of 1:4 to treat the body after step (3) Staggered blocking holes at both ends;

[0049] (5) Calcination: calcining the green body treated in step (4) with gradie...

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Abstract

The invention relates to a dedusting and denitration integrated catalyst used for the smoke-gas treatment and a preparation method of the dedusting and denitration integrated catalyst, and belongs tothe technical field of catalysts. The method comprises five processes of mixing, extruding, drying, blocking a hole and calcining. The method changes the states of various through holes in a traditional honeycomb type SCR catalyst through the blocking technique, the smoke gas enters from an inlet end of the honeycomb type catalyst, and passes through the side wall of an adjacent hole of an unclosed hole on the inlet end, the smoke gas is fully filtered through the side wall, and the smoke dust is removed. Therefore, the purpose of dedusting is fulfilled, the retention time of the smoke gas inthe catalyst is also prolonged, the contact area between the smoke gas and the catalyst is increased, the efficiency of the catalyst is improved, meanwhile, the variety and the use level of a pore forming material are limited, the pore size distribution on the side wall in the integrated catalyst is changed, so that the catalyst is suitable for removing the dusts at various particle sizes, the purpose of simultaneously denitrating and dedusting is fulfilled finally, the integration of denitrating and dedusting is realized in the real sense, and the operation costs for smoke-gas treatment and investment in environmental protection are greatly reduced in a power plant and an industrial furnace.

Description

technical field [0001] The invention belongs to the technical field of catalysts, and in particular relates to a dust removal and denitrification integrated catalyst for flue gas treatment and a preparation method thereof. Background technique [0002] With the advancement of national ecological civilization construction, air pollution control and emission regulations have also been continuously improved and improved. Firstly, coal-fired power plants have fully realized ultra-low emission transformation, and are required to meet the pollutant emission limit of gas turbine units, that is, the benchmark oxygen content of 6%. Under the condition, smoke dust, SO 2 , NO x Emission concentrations are not higher than 10mg / m 3 、35mg / m 3 , 50mg / m 3 , which greatly increases the investment cost and operating cost of the power plant. In the field of industrial boilers, such as cement, glass, steel, coking and other industries, the emission of particulate matter and NO x , SO 2 E...

Claims

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Application Information

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IPC IPC(8): B01J23/30B01D53/86B01D53/56B01D46/00
CPCB01D46/00B01D53/8628B01J23/30B01J37/0018B01J37/08B01J35/56
Inventor 樊永生周林刘显彬段明华平原吴涛邓雷杨欢王雪冲段言康
Owner CHONGQING YUANDA CATALYST MFG
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