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Complex phase powder and preparation method thereof

A technology of powder and precursor powder, which is applied in the field of multi-phase powder and its preparation, can solve the problem of difficult control of powder morphology and phase composition, uneven distribution of powder components and phases, and complex process methods of multi-phase powder and other problems, to achieve the effect of no environmental pollution, uniform particle size, and good dispersion

Inactive Publication Date: 2018-05-18
SUZHOU TUNABLE MATERIALS TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the main methods for preparing multiphase ceramic powders include coprecipitation method, hydrothermal method, sol-gel method, etc. The preparation methods are complicated, and the powder morphology and phase composition are difficult to control. , the crystal morphology of the multi-phase powder prepared by co-precipitation method and hydrothermal method is mostly submicron rod-like or massive, and it is impossible to obtain sub-micron spherical multi-phase powder
[0003] In order to solve the complex process of preparing multi-phase powder in the existing method, the distribution of powder components and phases is uneven, and at the same time, the powder dispersibility is poor under the condition of not adding active additives, and the growth morphology cannot be obtained as submicron. The technical problem of spherical multi-phase powder, the present invention is proposed

Method used

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  • Complex phase powder and preparation method thereof
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  • Complex phase powder and preparation method thereof

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preparation example Construction

[0030] See figure 1 , the preparation method of the composite powder shown in the present invention comprises the following steps:

[0031] S1. Provide ceramic precursor resin and oxide ceramic powder. The ceramic precursor resin includes alumina ceramic precursor resin, zirconia ceramic precursor resin, silicon oxide ceramic precursor resin or titanium oxide ceramic precursor resin. Any one; the oxide ceramic powder includes any one of alumina ceramic powder, zirconia ceramic powder, silicon oxide ceramic powder or titania ceramic powder;

[0032] S2. Dissolving the ceramic precursor resin in an organic solvent, the organic solvent includes any one of ethylene glycol ether, absolute ethanol, n-propanol or toluene, configured so that the mass ratio is preferably 0.1 to 75 wt%. ceramic precursor resin solution, and then add the oxide ceramic powder to the ceramic precursor resin solution, and stir at room temperature to obtain a mixed solution;

[0033] S3. Add the mixed solu...

Embodiment 1

[0037] Weigh 39.58g of titanium oxide ceramic precursor resin and dissolve it in n-propanol to form a titanium oxide ceramic precursor resin solution with a mass ratio of 15wt%. Then weigh 39.58g of alumina ceramic powder and slowly add it to the Add and stir the titanium ceramic precursor resin solution at room temperature to obtain a mixed solution. The mixed solution is evenly mixed and ground by a pin-type sand mill, and the ceramic mixed slurry is obtained after the grinding is completed, and then the ceramic mixed slurry is put into a spray drying device for drying and powder spraying to obtain a precursor powder. Finally, the obtained precursor powder is calcined at a temperature of 350°C for 2 hours to obtain a titanium oxide-alumina multi-phase submicron powder with a core-shell structure and doped with multiple elements. Please refer to Figure 2 to Figure 4 , it can be seen from the figure that the titanium oxide ceramic precursor resin is evenly coated on the surfa...

Embodiment 2

[0039] Weigh 38.03g of alumina ceramic precursor resin and dissolve it in absolute ethanol to configure a mass ratio of 7wt% alumina ceramic precursor resin solution, then weigh 150.53g of zirconia ceramic powder, slowly add to the oxidation The aluminum ceramic precursor resin solution is added and stirred at room temperature to obtain a mixed solution. The mixed solution is evenly mixed and ground by a pin-type sand mill, and the ceramic mixed slurry is obtained after the grinding is completed, and then the ceramic mixed slurry is put into a spray drying device for drying and powder spraying to obtain a precursor powder. Finally, the obtained precursor powder is calcined at a temperature of 1000°C for 10 hours to obtain a multi-element-doped alumina-zirconia multi-phase submicron powder. Please refer to Figure 5 to Figure 8 , it can be seen from the figure that the alumina ceramic precursor resin is evenly coated on the surface of the zirconia ceramic powder, forming a sphe...

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Abstract

The invention relates to complex phase powder and a preparation method thereof. The preparation method comprises steps as follows: S1, providing ceramic precursor resin and oxide ceramic powder; S2, dissolving the ceramic precursor resin in an organic solvent to obtain a ceramic precursor resin solution, adding the oxide ceramic powder to the ceramic precursor resin solution, and performing stirring at the room temperature to obtain a mixed liquid; S3, grinding the mixed liquid with a grinding process to obtain mixed ceramic slurry, drying the mixed ceramic slurry, and performing powder spraying to obtain the precursor powder; S4, calcining the precursor powder to obtain the complex phase powder. The preparation method adopts a simple process, is low in energy consumption, low in cost andfree from environmental pollution and can be adapted to production and industrial application of large-scale spherical complex phase sub-micron powder. The prepared complex phase powder has good dispersity, uniform particle size, high purity and crystallinity, contains uniform ingredients, has a spherical cladding structure and can achieve the practical purpose.

Description

technical field [0001] The invention relates to a composite powder and a preparation method thereof. Background technique [0002] In recent years, nano-composite ceramic materials have shown better characteristics of high temperature resistance, corrosion resistance, high hardness and high toughness than single-phase ceramic materials. For example, in the zirconia-alumina system, by adding 40% (mass fraction) of alumina to 3Y-TZP and undergoing HIP treatment at 1450°C, a composite ceramic material with a strength of up to 3000MPa was prepared, which is expected to be used as a high-strength ceramic material. Toughness and high-strength structural ceramic materials have been put into practical use and have become a hot spot in the research of high-performance ceramic materials. High-quality composite powder is the basis for the preparation of composite ceramic materials. Surface modification is one of the main technologies of powder processing, which is very important to i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/10C04B35/46C04B35/48C04B35/14C04B35/626
CPCC04B35/10C04B35/14C04B35/46C04B35/48C04B35/6261C04B35/6264C04B35/62655C04B2235/5445C04B2235/5472
Inventor 朱博敏潘迅杨自海
Owner SUZHOU TUNABLE MATERIALS TECH CO LTD
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