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Two-layer composite pipe and preparation method thereof

A double-layer composite, pipe technology, applied in the direction of pipes, rigid pipes, pipeline protection, etc., can solve the problems of inability to carry large loads, service life effects, conveyor belt wear, etc., to achieve strong adhesion, good mechanical properties, strong Effect of Environmental Stress Cracking Resistance

Inactive Publication Date: 2018-08-14
贵州黔峰管业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the idlers used in many domestic conveying machinery industries include steel pipes, nylon pipes, steel-coated rubber pipes, steel-coated PE pipes, etc. The simple use of steel pipes as idlers has defects such as easy rust, large frictional resistance, and serious wear on the conveyor belt. ; while using nylon tubes as rollers, the production length can only be within 500mm, and once it is extended, it cannot carry a large load; although the rubber covered with steel tubes has good elasticity, it also has the defect of large frictional resistance; For polyethylene pipes, although the interference fit can be used to reduce the gap between the steel pipe and the polyethylene pipe of the jacket during assembly, a certain amount of heat will be generated after friction during operation, and the polyethylene casing will be exposed to heat after being heated. Diameter expansion, resulting in slippage, and the service life is affected to a certain extent
In order to solve the adhesion problem, the method of increasing the adhesive is used in the prior art, but because the pipe use environment is relatively corrosive and especially in the cold north, it still falls off after a period of use

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] A double-layer composite pipe, including an inner layer and an outer layer, an adhesive layer is provided between the inner layer and the outer layer: the inner layer is made of ultra-high molecular weight with a mass percentage of 43% to 45%. Polyethylene and 30%-32% and low-density polyethylene; the outer layer is made of modified nano-calcium carbonate 2%-15%, HDPE62%-70%, nano-calcium carbonate 20%-28% and lubricant 0.5 %-6%; the adhesive layer is made of coated adhesive, the adhesive consists of the following components, by weight: 75 parts of raw rubber, 2 parts of styrene-butadiene rubber, 13 parts of silica sol 14 parts of refractory mud, 6 parts of asphalt, 8 parts of rosin, 6 parts of silicon dioxide, 4 parts of zinc oxide, 25 parts of water, 15-27 parts of diethylenetriamine

[0027] Preferably, the lubricant is paraffin wax, hard phosphate ester or polyethylene wax.

[0028] Preferably, the outer layer is obtained by mixing nano-calcium carbonate with water...

Embodiment 2

[0045] A double-layer composite pipe, including an inner layer and an outer layer, an adhesive layer is provided between the inner layer and the outer layer: the inner layer is made of ultra-high molecular weight polyethylene with a mass percentage of 45% and 32% and low-density polyethylene; the outer layer is made of modified nano-calcium carbonate 15%, HDPE70%, nano-calcium carbonate 28% and lubricant 6%; the adhesive layer is made of coated adhesive The adhesive is composed of the following components in parts by weight: 82 parts of raw rubber, 9 parts of styrene-butadiene rubber, 15 parts of silica sol, 14 parts of refractory clay, 6 parts of asphalt, 8 parts of rosin, silica 18 parts, 6 parts of zinc oxide, 30 parts of water, 27 parts of diethylenetriamine.

[0046] Preferably, the lubricant is paraffin, hard phosphate ester.

[0047] Preferably, the outer layer is made of modified nano-calcium carbonate by mixing nano-calcium carbonate with water and heating to form a ...

Embodiment 3

[0063] A double-layer composite pipe, including an inner layer and an outer layer, an adhesive layer is provided between the inner layer and the outer layer: the inner layer is made of ultra-high molecular weight polyethylene with a mass percentage of 45% and 32% and low-density polyethylene; the outer layer is made of modified nano-calcium carbonate 15%, HDPE70%, nano-calcium carbonate 28% and lubricant 6%; the adhesive layer is made of coated adhesive When processing, the outer surface of the inner layer is sandblasted, the outer surface is cleaned, dried for 30 hours, and a layer of adhesive is evenly coated on the inner surface, and then the outer layer coated with adhesive is placed at room temperature After drying for 15 minutes, the inner layer is inserted into the mold, and the extruder is turned on to cover the inner layer with a layer of ultra-high molecular weight polyethylene. The heating temperatures of each zone of the extruder are 160°C, 168°C, 170°C, 175°C, 180...

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Abstract

The invention discloses a two-layer composite pipe which comprises an inner layer and an outer layer. A binding layer is arranged between the inner layer and the outer layer. The inner layer is prepared from, by mass, 43%-45% of ultra-high molecular weight polypropylene and 30%-32% of low-density polyethylene, the outer layer is prepared from, by mass, 2%-15% of modified nano calcium carbonate, 62%-70% of HDPE, 20%-28% of nano calcium carbonate and 0.5%-6% of lubricating agent, and the binding layer is formed by a coated binding agent prepared from raw rubber, butadiene styrene rubber, silicasolution, refractory mortar, pitch, rosin, silicon dioxide, zinc oxide, water and diethylenetriamine. The two-layer composite pipe has the beneficial effects that the good ultraviolet light resistanceand nuclear radiation resistance, flexibility and excellent wear resistance and durability are achieved, the binding agent is good in compatibility, capable of being dried by itself at normal temperature, nontoxic, odorless and high in adhesive force, the modified nano calcium carbonate and the nano calcium carbonate are added to enable the composite material to have the better mechanical property, and the pipe has the better toughness, better hardness and higher environment stress cracking resistance compared with an HDPE two-wall corrugated pipe.

Description

technical field [0001] The invention relates to the technical field of composite pipe production for water supply engineering, in particular to a double-layer composite pipe and a preparation method thereof. Background technique [0002] At present, the idlers used in many domestic conveying machinery industries include steel pipes, nylon pipes, steel-coated rubber pipes, steel-coated PE pipes, etc. The simple use of steel pipes as idlers has defects such as easy rust, large frictional resistance, and serious wear on the conveyor belt. ; while using nylon tubes as rollers, the production length can only be within 500mm, and once it is extended, it cannot carry a large load; although the rubber covered with steel tubes has good elasticity, it also has the defect of large frictional resistance; For polyethylene pipes, although the interference fit can be used to reduce the gap between the steel pipe and the polyethylene pipe of the jacket during assembly, a certain amount of h...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16L9/14F16L57/02F16L57/06C08L23/06C08L91/06C08K13/06C08K9/04C08K9/06C08K3/26C09J201/00C09J109/06C09J11/04C09J11/06C09J11/08
CPCC08K2003/2296C08K2003/265C08K2201/011C08L23/06C08L2203/18C08L2205/025C08L2207/066C08L2207/068C09J11/04C09J11/06C09J11/08C09J201/00F16L9/14F16L57/02F16L57/06C08L91/06C08K13/06C08K9/04C08K9/06C08K3/26C08L9/06C08L95/00C08L93/04C08K13/02C08K3/36C08K3/22C08K5/17
Inventor 谢毅
Owner 贵州黔峰管业有限公司
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