Method for extracting iron through reducing roasting red mud in bayer process

A Bayer process red mud, roasting technology, applied in chemical instruments and methods, process efficiency improvement, magnetic separation and other directions, can solve the problems of inability to be separated by magnetic separator, difficult dissociation and reduction, etc. The effect of growing up, promoting separation, reducing the degree of harm

Active Publication Date: 2018-12-07
CENT SOUTH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Because the iron in red mud is very small, most of it will be wrapped by other minerals, especially mica. If it is directly reduced and roasted, there will be two obvious problems: first, iron is made of red mud. It is difficult to dissociate and reduce because it is wrapped by rock minerals or other minerals; then, because the iron in red mud is too small, even if it is reduced to a low-valence magnetic oxide during roasting, it will not be recovered during the magnetic separation process. Cannot be separated by magnetic separator

Method used

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  • Method for extracting iron through reducing roasting red mud in bayer process
  • Method for extracting iron through reducing roasting red mud in bayer process
  • Method for extracting iron through reducing roasting red mud in bayer process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] The Bayer process red mud is taken from a certain place in Henan. The raw materials of the Bayer process are boehmite and boehmite, with a total iron content of 23.17%.

[0052]

[0053]

[0054] Mix with Bayer red mud according to the ratio in the above table; place the mixed raw meal in a high-temperature furnace and roast at 1000°C for 30 minutes; continue to cool to room temperature under inert gas and grind to a fineness of 80%≤0.074mm; The final sintered clinker is separated by magnetic separation to obtain magnetic products and non-magnetic residues, wherein the magnetic field strength of magnetic separation is 1000GS; magnetic products can be directly used as iron concentrate products, and non-magnetic products can be used as raw materials for the next process.

[0055] The technical indicators obtained by the method are as follows: the iron grade of the magnetic iron concentrate is 60.6%, and the iron recovery rate is 90.3%.

Embodiment 2

[0057] The Bayer process red mud is taken from a certain place in Guizhou. The raw material of the Bayer process is mainly diaspore, with a total iron content of 20.79%.

[0058] component name

specific compound

Amount, % (relative to the mass of red mud)

Separating agent

calcium chloride

4

Accelerator

Sodium carbonate

8

Nucleating agent

FeS2

4

Sulfur fixative

Calcium hydroxide

6

reducing agent

bituminous coal

12

[0059] Mix with the Bayer process red mud according to the ratio in the above table; place the mixed raw meal in a high-temperature furnace and roast at 1100°C for 40 minutes; continue to cool to room temperature under inert gas and grind to a fineness of 80%≤0.074mm; The final sintered clinker is separated by magnetic separation to obtain magnetic products and non-magnetic residues, wherein the magnetic field strength of magnetic separation is 1200GS; magnetic products can be...

Embodiment 3

[0062] The Bayer process red mud is taken from a certain place in Shandong, and the raw material of the Bayer process is mainly boehmite, with a total iron content of 26.01%.

[0063] component name

specific compound

Amount, % (relative to the mass of red mud)

Separating agent

magnesium chloride

3

Accelerator

sodium hydroxide

5

Nucleating agent

FeS 2

3

Sulfur fixative

calcium carbonate

7

reducing agent

bituminous coal

11

[0064] Mix with Bayer red mud according to the ratio in the above table; place the mixed raw meal in a high-temperature furnace and roast at 1200°C for 50 minutes; continue to cool to room temperature under inert gas and grind to a fineness of 80%≤0.074mm; The final sintered clinker is separated by magnetic separation to obtain magnetic products and non-magnetic residues, wherein the magnetic field strength of magnetic separation is 1600GS; the magnetic products can ...

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Abstract

The invention discloses a method for extracting iron through reducing roasting a red mud in a bayer process. A chloride-containing compound used as a segregation agent, a sodium-containing compound used as an accelerant, an iron-containing compound used as a nucleating agent, a calcium-containing compound used as a sulphur-fixing agent, and a carbonaceous reducing agent are added into the red mud;and according to the mass ratio of the red mud, the adding dosage of the chloride-containing compound is 3 to 10 percent by weight, the adding dosage of the sodium-containing compound is 5 to 15 percent, the adding dosage of the iron-containing compound is 3 to 8 percent, the adding dosage of the calcium-containing compound is 5 to 12 percent, and the adding dosage of the carbonaceous reducing agent is 5 to 15 percent. According to the method provided by the invention, a method for reducing roasting the red mud is adopted, so that iron in the red mud is reduced into low-price magnetic matterswhich are gathered together under the action of a nucleating agent so as to form large-grained crystal grains and be sorted through weak magnetism. According to the method, the metal conversion rateand a segregation effect in red mud reducing roasting can be remarkably improved, so that an effect on improving the iron recovery rate or the grade is achieved.

Description

technical field [0001] The invention relates to the fields of industrial waste recycling and environmental protection, in particular to a method for iron extraction from Bayer process red mud reduction roasting. Background technique [0002] Red mud is a strong alkaline solid waste discharged during the alumina production process. It is called red mud because of its high content of iron oxide (generally between 10% and 30%) and a red color similar to red soil. my country is the world's largest producer and consumer of alumina, and its alumina output accounts for about 35%-40% of the world. At present, there are three main methods of alumina production: Bayer method, sintering method and combined method. The Bayer method produces 1-1.5 tons of red mud for every 1 ton of alumina produced. For the sintering method and combined method, 1.5-2.5 tons of red mud is discharged for every 1 ton of alumina produced. As of 2015, the global stockpile of red mud has exceeded 3.5 billion...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B1/02B03C1/02
CPCB03C1/02C22B1/02Y02P10/20
Inventor 王丽高建德孙宁吕斐孙伟胡岳华
Owner CENT SOUTH UNIV
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