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Application method of surface alloying ceramic

A technology of surface alloying and application methods, applied in metal processing equipment, welding media, welding/cutting media/materials, etc., can solve the problems of easy cracking, decreased ceramic surface finish, poor adaptability, etc., to reduce interface stress. Concentration, avoid blocking and embrittlement effects, improve the effect of interfacial bond strength

Inactive Publication Date: 2008-11-19
TAIYUAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The Mn-Mo method is to sinter Mn and Mo powder materials on the ceramic surface during the complex sintering process. This metallization process reduces the surface finish and performance of the ceramics; the vapor deposition metallization method is characterized by ceramics that do not withstand high temperatures. , can ensure the dimensional accuracy of the parts, the metallized film is continuous and dense, has good thermal conductivity, low high-frequency loss, and high strength, but it can only deposit a single metal element, so it can only be called a ceramic surface metallization method. In addition, because it has no activity The role of elements, the bonding strength of the metal layer and ceramics is low
[0008] Based on the beneficial effect of the chemical reaction between active element titanium and ceramics, the applicant has carried out arc glow titanium infiltration on the ceramic surface, but this method only makes the ceramic surface realize titanium metallization, the metal element is single, and the adaptability is poor , and due to the strong oxygen affinity of titanium, the metal titanium layer is easily oxidized by the atmosphere, and the formation of an oxide film is not conducive to the subsequent application process
For example, in the connection between ceramics and metals based on this, since the titanium layer permeated on the surface of the ceramics is difficult to react and mix with the solder during the brazing process, a layer of titanium is retained on the ceramic side of the ceramics and metal connection joints. layer, which affects the wetting and reaction of the solder and the ceramic, and directly affects the connection strength between the ceramic and the metal. The presence of a large number of intermetallic compounds on the ceramic side of the joint increases the brittleness of the joint, and it is prone to cracking under the action of residual stress

Method used

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Examples

Experimental program
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Effect test

Embodiment approach 1

[0029] Surface alloyed Al 2 o 3 Preparation of ceramics for the purpose of conducting surfaces.

[0030] Ceramic is Al 2 o 3 , The composite target adopts three components of titanium, copper, and aluminum, and is arranged as copper, aluminum, and titanium materials from outside to inside, and the area ratio is 30-40%, 30-40%, and 20-40%. The process parameters of ceramic surface alloying are:

[0031] Ultimate vacuum 6Pa Glow voltage 600V

[0032] Arc current 60A Dipping time 30min

[0033] Working medium argon

[0034] al 2 o 3 The thickness of the alloy layer on the ceramic surface is 20 μm, which has good electrical conductivity.

Embodiment approach 2

[0036] Surface Alloyed Ceramics for Microjoints

[0037] The ceramic material is Al 2 o 3 , the metal is aluminum foil after 15 μm, the composite target adopts two components of aluminum and titanium, aluminum is used as the outer ring, titanium is used as the inner ring, and the area ratio of aluminum and titanium in the composite target is 60-80% and 20-40%. The surface alloyed ceramics are connected with metal and solder in a vacuum furnace.

[0038] The process parameters of ceramic surface alloying and brazing with metal are:

[0039]Ultimate vacuum 6Pa Working air pressure 20Pa

[0040] Glow voltage 700V Arc current 60A

[0041] Dipping time 50min Brazing temperature 500℃

[0042] Holding time 10min Working medium Argon

[0043] Al 2 o 3 The thickness of the infiltrated alloy layer on the ceramic surface is 10-20 μm, and the brazing results show that Al 2 o 3 The ceramic / metal aluminum foil joint has no cracks, and the entire joint surface has no unconnected pl...

Embodiment approach 3

[0045] Low vacuum brazing of surface alloyed ceramics to metals for ceramic / metal joints

[0046] The ceramic material is Si 3 N 4 , the metal material is carbon steel Q235, the composite target uses copper, titanium and iron three components, copper is used as the outer ring, titanium copper is used as the inner ring, and the area ratio of copper, titanium and iron is 40-60%, 20-40% , 10-40%, the surface alloyed ceramics and metals and Ag-Cu solder are placed in a vacuum furnace for brazing.

[0047] The process parameters of ceramic surface alloying and brazing with metal are:

[0048] Ultimate vacuum 6Pa Working air pressure 20Pa

[0049] Glow voltage 700V Arc current 60A

[0050] Dipping time 50min Brazing temperature 850℃

[0051] Brazing vacuum 5×10 -2 Pa holding time 10min

[0052] Working medium argon

[0053] The thickness of the alloy layer on the ceramic surface is 30μm, the quality of the brazed joint is good, Si 3 N 4 The ceramic has no cracks, and the e...

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Abstract

The invention discloses a ceramic surface modified technology in the composite material preparing domain, which comprises the following steps: designing composite target through the method, alloying the common ceramic surface in the arc furnace to produce composite target with active metal titanium (or zirconium and hafnium) and other needed one or more metal materials (Fe, Ni, Mn, Mo, Cu, Al) according to certain proportion mechanically, evaporating or fusing the composite target acted by arc heat, impact ceramic surface at high speed under high electric field by metal ion.

Description

[0001] divisional application [0002] Original application number: 200410012575.1 [0003] Date of filing the original case: September 30, 2004 [0004] Title of original application: Preparation method of surface alloyed ceramics 1. Technical field [0005] The application method of the surface alloyed ceramics of the invention relates to the technical fields of ceramic surface modification technology and composite material preparation. 2. Background technology [0006] Ceramic materials have many advantages, such as high temperature resistance, corrosion resistance, high hardness, wear resistance, and good electrical insulation. Therefore, ceramic materials have been widely used. However, due to the inevitable disadvantages of ceramics, such as brittleness, strength dispersion and poor processability, the further use of ceramics is limited. Alloying the surface of ceramics to form surface alloyed ceramics is the main way to maximize the strengths and avoid weaknesses t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K1/008B23K1/19B23K35/30C04B37/02
Inventor 王文先张红霞崔泽琴马丽莉
Owner TAIYUAN UNIV OF TECH
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