Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

High temperature-resistant easy-collapsing precoated sand for casting

A technology of coated sand and high temperature resistance, applied in the field of coated sand, can solve the problems of casting size change, sand mold core penetration, sand core softening, etc., and achieve the effects of small strength loss, easy collapse, and low expansion rate

Inactive Publication Date: 2018-12-11
王韶华
View PDF3 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When the pouring temperature is too high and the mass of molten iron is relatively large, the sand mold may even have core penetration, resulting in the casting being scrapped
Another situation is that when the sand core is completely surrounded by molten iron, the sand core may become soft and deformed under the buoyancy of the molten iron, resulting in a change in the size of the casting, and even serious scrapping.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • High temperature-resistant easy-collapsing precoated sand for casting

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A high-temperature-resistant and easy-to-collapse coated sand for casting, which contains the following raw materials in parts by weight: 97 parts of raw sand, 2.3 parts of benzoxazine resin, 2.4 parts of polyvinyl butyral, 3.9 parts of inorganic polymer, and sodium alginate 0.4 parts, 5 parts of bauxite, 7 parts of mullite powder, 8 parts of diatomaceous earth, 1.2 parts of cactus waste residue, 0.35 parts of hexamethylenetetramine, 0.15 parts of barium stearate, 0.15 parts of zinc stearate, hard 0.15 parts of calcium fatty acid, 2 parts of flake graphite, 2.4 parts of dolomite powder, and 0.2 parts of potassium nitrate.

[0022] Further, the benzoxazine resin is a benzoxazine resin modified by an amine-terminated liquid nitrile rubber rubber and a silicone resin.

[0023] Further, the raw sand is obtained by mixing quartz sand and pearl sand in a weight ratio of 4:1.

[0024] Further, the inorganic polymer is a calcium lignosulfonate modified fly ash-metakaolin base ...

Embodiment 2

[0032] A high-temperature-resistant and easy-to-collapse coated sand for casting, which contains the following raw materials in parts by weight: 98 parts of raw sand, 2.5 parts of benzoxazine resin, 1.5 parts of polyvinyl butyral, 4.2 parts of inorganic polymer, and sodium alginate 0.4 parts, 5 parts of bauxite, 6 parts of mullite powder, 75 parts of diatomaceous earth, 2.1 parts of cactus waste residue, 0.35 parts of hexamethylenetetramine, 0.2 parts of barium stearate, 0.2 parts of zinc stearate, hard 0.2 parts of calcium fatty acid, 1 part of flake graphite, 2.1 parts of dolomite powder, and 0.2 parts of potassium nitrate.

[0033] Further, the benzoxazine resin is a benzoxazine resin modified by an amine-terminated liquid nitrile rubber rubber and a silicone resin.

[0034] Further, the raw sand is obtained by mixing quartz sand and pearl sand in a weight ratio of 4:1.

[0035] Further, the inorganic polymer is a calcium lignosulfonate modified fly ash-metakaolin base pol...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a high temperature-resistant easy-collapsing precoated sand for casting. The high temperature-resistant easy-collapsing precoated sand is prepared from the following componentsin parts by weight: 87 to 118 parts of raw sand, 2 to 2.5 parts of benzoxazine resin, 0.7 to 3.1 parts of polyvinyl butyral, 3.7 to 5.6 parts of inorganic polymer, 0.3 to 0.5 part of sodium alginate,3 to 11 parts of bauxite, 3 to 13 parts of mullite powder, 5 to 15 parts of diatomite, 0.3 to 0.4 part of hexamethylenetetramine, 0.1 to 0.2 part of barium stearate, 0.1 to 0. 2 part of zinc stearate, 0.15 to 0.2 part of calcium stearate, 0.45 to 3.8 parts of flake graphite, 0.7 to 3.3 parts of dolomite powder, and 0.1 to 0.3 part of potassium nitrate. The high temperature-resistant easy-collapsing precoated sand for casting has the advantages that the combination of components is optimized; especially, the decomposing temperature of the potassium nitrate is high, the heat-resistant propertyof the benzoxazine resin is high, and the components can reach the synergistic cooperation function; the preparation method is simple, the sources of the raw materials are wide, and the high temperature-resistant property and the post-casting collapsing property of the precoated sand are guaranteed.

Description

technical field [0001] The invention relates to a coated sand used in the field of casting, in particular to a high-temperature-resistant and easily collapsed coated sand for casting. Background technique [0002] When ordinary coated sand is used to produce steel castings and some special iron castings (thick-walled thin-core castings) as sand cores, cracks in the sand cores are often found after pouring, and sometimes even the sand cores are broken, resulting in orange formation on the surface of the castings. Skin defects. This is due to the fact that after the sand core is in contact with the high-temperature molten metal, the benzoxazine resin is carbonized, burned and decomposed at high temperature, and its strength is reduced, while the phase change of the silica sand produces a large volume expansion, which destroys the sand core under the rapid thermal expansion of the sand core. . When the pouring temperature is too high and the quality of the molten iron is rela...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B22C1/00B22C1/02B22C1/22
CPCB22C1/00B22C1/02B22C1/22
Inventor 王韶华
Owner 王韶华
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products