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Catalytic cracking catalyst capable of improving coke selectivity and preparation method of catalytic cracking catalyst

A catalytic cracking and catalyst technology, which is applied in catalytic cracking, physical/chemical process catalysts, molecular sieve catalysts, etc., can solve the problems of small-pore coke selectivity and heavy oil conversion, and the inability to improve the acid center coke selectivity and loss in the channel. Heavy oil conversion capacity and other issues to achieve the effect of improving catalytic activity and coke selectivity, reducing contact probability, and reducing adsorption capacity

Active Publication Date: 2019-02-05
PETROCHINA CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0015] It can be seen from the above patents that increasing the ratio of medium and large pores of the matrix material and increasing the diffusion rate of oil and gas molecules can improve the heavy oil conversion capacity and coke selectivity of the catalyst, but the improvement range is limited; and the modification of molecular sieves is the introduction of a single phosphorus element or a single magnesium element for modification
When the molecular sieve is modified with a phosphorus-containing solution, the phosphate is hydrolyzed to generate phosphoric acid, and due to the size and spatial configuration of the phosphoric acid molecule, the phosphoric acid cannot enter the pores of the molecular sieve and react with the strong acid centers in the channels [Shen Zhihong, Pan Huifang, Xu Chunsheng etc. Effect of phosphorus on surface acidity and carbon resistance of hydrocarbon catalytic cracking catalysts, Journal of Petroleum University (Natural Science Edition), 1994, 18(2): 86-99], so it cannot improve the coke selectivity of the acid center in the channel ; Magnesium ions have a small radius and can migrate into the pores of molecular sieves
However, due to the diffusion resistance of the pores, the magnesium ions will inevitably cover the outer surface of the molecular sieve and the acid centers in the large pores during the migration of magnesium ions to the pores, resulting in a decrease in the acid content of the molecular sieve and the loss of heavy oil conversion capacity.
Therefore, the above-mentioned patents cannot solve the contradiction between small-pore coke selectivity and heavy oil conversion at the same time

Method used

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  • Catalytic cracking catalyst capable of improving coke selectivity and preparation method of catalytic cracking catalyst

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] Preparation of catalyst microspheres: 660g pseudo-boehmite, 991g kaolin, 216g aluminum sol, 990gUSY molecular sieve, 2431g deionized, 2.1g activated carbon, 3g diammonium hydrogen phosphate (calculated as phosphorus), homogenized and spray-molded Catalyst microspheres CB-1.

[0049] Get 307 grams of catalyst microspheres CB-1 and roast at 450°C for 90 minutes. After beating with 1516 grams of deionized water, add 2.1 grams of magnesium chloride (calculated as magnesium) and 10 grams of ammonium chloride for mixing and beating to adjust the pH value to 3.9. Raise the temperature to 85°C and stir for 40 minutes, filter and dry at 120°C for 45 minutes to obtain the patented catalyst C1 of the present invention.

Embodiment 2

[0051] Preparation of catalyst microspheres: 0.3 g of phosphoric acid (calculated as phosphorus), 570 g of pseudoboehmite, 503 g of kaolin, 225 g of aluminum sol, 810 g of REY molecular sieves, 80 g of ZSM-5, 28 g of polystyrene, 5175 g of deionized and 67 mL of hydrochloric acid Mixing, homogenization, and spray molding to prepare catalyst microspheres CB-2.

[0052] Get 307 grams of catalyst microspheres CB-2 and bake at 600° C. for 60 minutes. After beating with 620 grams of deionized water, add 15 grams of magnesium nitrate (calculated as magnesium) and 3 grams of ammonium nitrate for mixing and beating to adjust the pH value to 2.5. Raise the temperature to 55°C and stir for 60 minutes, filter and dry at 80°C for 60 minutes to obtain the patented catalyst C2 of the present invention.

Embodiment 3

[0054] Preparation of catalyst microspheres: 1095g pseudo-boehmite, 728g kaolin, 1.5g ammonium phosphate (calculated as phosphorus), 300g phosphoric acid (calculated as phosphorus), 365g halloysite, 1082g aluminum sol, 26 grams polystyrene, 353g of REY molecular sieve, 358g of REHY molecular sieve, 352g of DASY molecular sieve, 31g of ZSM-5, 5375g of deionized mixture, homogeneous, spray molding to prepare catalyst microspheres CB-3.

[0055] Get 303 grams of catalyst microspheres CB-3 and roast at 300 ° C for 180 minutes, after beating with 1200 grams of deionized water, add 30 grams of ammonium chloride, 0.2 grams of magnesium sulfate (calculated as magnesium) and 0.1 grams of magnesium chloride (calculated as magnesium) Mix and beat, adjust the pH value to 3.4, heat up to 110°C and stir for 15 minutes, filter, and dry at 150°C for 30 minutes to obtain the patented catalyst C3 of the present invention.

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Abstract

The invention provides a catalytic cracking catalyst capable of improving the coke selectivity and a preparation method of the catalytic cracking catalyst. The catalyst is prepared from 15 to 70 weight percent of a molecular sieve, 15 to 60 weight percent of clay, 8 to 30 weight percent of pseudo-boehmite, 3 to 20 weight percent of a binding agent, 0.01 to 10 weight percent of phosphorus (based onP) and 0.01 to 5 weight percent of magnesium (based on Mg). The preparation method of the catalytic cracking catalyst comprises the following steps: mixing the molecular sieve, a pore-expanding agent, the clay, the pseudo-boehmite, a phosphorus-containing compound and the binding agent and pulping; spraying and molding; roasting a molded catalyst microsphere, and mixing with magnesium-containingcompound, ammonium salt and water and pulping; adjusting the pH (Potential of Hydrogen) value and raising the temperature and stirring; filtering and drying to obtain the catalytic cracking catalyst.Under the condition that the conversion ratio is improved and the content of heavy oil is reduced, the catalyst prepared by the method has more excellent coke selectivity.

Description

technical field [0001] The invention relates to a catalytic cracking catalyst and a preparation method thereof, in particular to a catalytic cracking catalyst for improving coke selectivity and a preparation method thereof. Background technique [0002] Fluid catalytic cracking technology (FCC) has become an important means of secondary processing of heavy oil due to its relatively low investment, strong feedstock adaptability, and simple operation. With the depletion of high-quality and light crude oil resources worldwide and the improvement of coking production capacity, oil refining companies have blended a large proportion of low-quality crude oil in catalytic cracking units, such as residual oil, coking wax oil, degassing oil, etc. asphalt oil etc. Due to the poor crackability of inferior feedstock oil, the amount of carbon deposited on the FCC catalyst increases, and the coke is adsorbed on the acidic center of the catalyst and is not easy to desorb, which seriously a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J29/08B01J29/80C10G11/05
CPCB01J29/084B01J29/088B01J29/80C10G11/05C10G2300/1037C10G2300/70C10G2400/02C10G2400/04
Inventor 高雄厚潘志爽袁程远张海涛谭争国张忠东李雪礼段宏昌黄校亮黄世英郑云锋孙书红陈军
Owner PETROCHINA CO LTD
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