Preparation method of high-activity iron-carbon micro-electrolysis filler

An iron-carbon micro-electrolysis, high-activity technology, applied in chemical instruments and methods, water/sewage treatment, water/sludge/sewage treatment, etc. Uneven distribution and other problems, to achieve the effect of improving the electrochemical corrosion rate and current density, improving the efficiency of electron transfer, and improving the efficiency of internal electrolysis

Active Publication Date: 2019-06-21
INST OF PROCESS ENG CHINESE ACAD OF SCI
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Problems solved by technology

[0004] However, the iron-carbon micro-electrolytic fillers disclosed in relevant literatures and the commercial micro-electrolytic fillers on the market all have a common problem in that: the primary battery composed of solid particle-type iron-carbon raw materials is strictly speaking angelica. For batteries or relative micro-batteries, since the number of micro-primary batteries that form an effective electrochemical degradation reaction to organic pollutants will be significantly affected by the particle size and quantity of material particles, the number of micro-primary batteries per unit volume is limited, and sewage treatment The current density of the process is low, and the ability to improve the efficiency of sewage treatment through the above improvement methods is limited
Moreover, since the anode iron used as the corrosion electrode is mainly consumed during use, the cathode carbon is not lost. In order to ensure the effective equivalent ratio of the primary battery, the volume ratio of filler iron to carbon is usually close to 1:1, resulting in excessive carbon. Iron active sites, reducing processing efficiency
In addition, iron and carbon in traditional fillers are physically mixed. On the one hand, the distribution of iron and carbon is uneven, and an isolation layer is easily formed between electrode materials or separated by washing, making micro-electrolysis useless; on the other hand, iron materials in direct contact It is easy to rust and harden, which reduces the effect of sewage treatment, and requires frequent replacement of micro-electrolysis materials. Not only is the workload high and the cost is high, it also affects the treatment effect and efficiency of wastewater, which restricts the promotion and application of micro-electrolysis technology.

Method used

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  • Preparation method of high-activity iron-carbon micro-electrolysis filler

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preparation example Construction

[0028] The preparation method of the highly active iron-carbon micro-electrolytic filler comprises the following steps:

[0029] (1) The above-mentioned iron-based materials and carbon-based material precursors (high-carbon pyrolysis oil of organic solid waste such as coal, biomass, garbage, plastics, sludge) are carried out at a mass ratio of 1:0.01 to 1:5. Mix well, carry out ultrasonic strengthening treatment at room temperature -90°C for 10-60 minutes, and keep stirring and mixing, and perform homogenization treatment to obtain the mixed material;

[0030] (2) Carbonize the homogenized mixed material in an anaerobic atmosphere at 500-1200°C, in which the heating rate of the material is controlled at 0.1-99°C / min, the residence time is 0-120min, and then cooled to room temperature. Obtain carbides of iron-based materials;

[0031] (3) Mechanically mix the above-mentioned iron-based material carbide and binder in a predetermined ratio, control the mass fraction of the binde...

Embodiment 1

[0034] A highly active iron-carbon micro-electrolytic filler is composed of 50% iron ore (47% TFe), 20% biomass pyrolysis oil high-temperature carbonized solid carbon and 30% clay, which are homogenized, carbonized, and mechanically formed in sequence Treatment and high temperature sintering treatment.

[0035] The preparation method of the highly active iron-carbon micro-electrolytic filler specifically includes:

[0036] (1) Fully mix the above-mentioned iron ore and biomass pyrolysis oil according to a mass ratio of 1:5, perform ultrasonic strengthening treatment at 60°C for 20 minutes, and continuously stir and mix, and perform homogenization treatment to obtain a mixed material;

[0037] (2) Carbonize the homogenized mixed material in an anaerobic atmosphere at 600°C, in which the heating rate of the material is controlled at 20°C / min, the residence time is 0min, and then cooled to room temperature to obtain the iron-carbon filler precursor ;

[0038] (3) Mechanically m...

Embodiment 2

[0041] A high-activity iron-carbon micro-electrolytic filler is composed of 90% sponge iron (86% TFe), 2.1% coal pyrolysis oil high-temperature carbonized solid carbon and 7.9% clay, which are subjected to homogenization treatment, carbonization treatment, mechanical forming treatment and Obtained by high temperature sintering treatment.

[0042] The preparation method of the highly active iron-carbon micro-electrolytic filler specifically includes:

[0043] (1) Fully mix the sponge iron and coal pyrolysis oil at a mass ratio of 1:0.3, perform ultrasonic strengthening treatment at 45°C for 30 minutes, and continuously stir and mix, and perform homogenization treatment to obtain the mixed material;

[0044] (2) Carbonize the homogenized mixed material in an anaerobic atmosphere at 950°C, in which the heating rate of the material is controlled at 50°C / min, the residence time is 30min, and then cooled to room temperature to obtain the iron-carbon filler precursor ;

[0045] (3)...

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Abstract

The invention relates to a preparation method of high-activity iron-carbon micro-electrolysis filler, belongs to the technical field of sewage treatment and is applicable to treatment of municipal sewage as well as industrial sewage such as pharmaceutical wastewater, heavy metal wastewater, printing and dyeing wastewater and the like. The filler is prepared from an iron-based material, a carbon-based material and a binder by homogenization treatment, carbonization treatment, mechanical forming treatment and high-temperature sintering treatment sequentially. The prepared iron-carbon micro-electrolysis filler can substantially increase the quantity of micro-primary batteries in unit volume, iron-carbon contact area, electron transfer efficiency and electrical conductivity of a material, hashigher reaction rate, can realize advanced purification treatment of sewage, effectively broadens the application range of micro-electrolysis, solves the problems of hardening and passivation, shows good stability and long effectiveness and has reduced operation cost and good application prospects.

Description

technical field [0001] The invention belongs to the technical field of sewage treatment, and in particular relates to a preparation method of a highly active iron-carbon micro-electrolytic filler, which is suitable for the treatment of industrial sewage such as urban sewage, pharmaceutical wastewater, heavy metal wastewater, and printing and dyeing wastewater. Background technique [0002] Micro-electrolysis technology is based on the synergistic treatment effect of oxidation-reduction reaction, which realizes the chain scission of macromolecular organic matter and the reduction of oxidative substances in wastewater, so as to degrade or remove organic pollutants in wastewater and improve the biodegradable coefficient (BOD / COD), to achieve the purpose of (pre)treatment of wastewater. Because of its simple process and convenient operation, it is a widely researched and applied wastewater treatment technology. This technology is generally applied to the pretreatment process o...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C02F1/461
Inventor 惠贺龙李松庚杜利军
Owner INST OF PROCESS ENG CHINESE ACAD OF SCI
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