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Preparation method of friction layer surface microstructure of triboelectric nanogenerator

A nano-generator and micro-structure technology, applied in the direction of triboelectric generator, nano-technology, etc., can solve the problems of inability to effectively control the morphology and size of the micro-structure of the film surface, high cost, increase the specific surface area of ​​the film, etc., and meet the equipment requirements Low cost, low cost, and simple preparation process

Active Publication Date: 2020-11-10
INST OF PHYSICS - CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The template method can prepare uniform and ordered microstructures on the surface of polymers, which can significantly improve the output performance of TENG (Feng-Ru Fan et al., “Transparent triboelectric nanogenerators and self-powered pressure sensors based on micropatterned plastic films”, NanoLett.(2012) 12, 3109), but this method needs to use various methods such as photolithography, wet etching, silanization, etc., and the cost is too high
Dry etching is the use of accelerated ion currents to directly bombard polymers to increase the specific surface area of ​​films (Németh E, et al., "Polymer tribo-electric charging: dependence onthermodynamic surface properties and relative humidity", Journal ofElectrostatics (2003) 58,3), it is well known that this technology cannot effectively control the morphology and size of the microstructure of the film surface

Method used

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  • Preparation method of friction layer surface microstructure of triboelectric nanogenerator
  • Preparation method of friction layer surface microstructure of triboelectric nanogenerator
  • Preparation method of friction layer surface microstructure of triboelectric nanogenerator

Examples

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no. 1 example ~ no. 3 example

[0029] First embodiment provides a kind of preparation method of polydimethylsiloxane (PDMS) film surface microstructure, comprises the steps:

[0030] Step 1: Mix the PDMS prepolymer and the curing agent (SYLGARD 184) at a mass ratio of 10:1, stir well and use a simple vacuum device to exhaust the air bubbles in the mixture;

[0031] Step 2: uniformly coat the mixture on a PET film substrate with a thickness of 125 microns by spin coating, control the rotation speed at 500 rpm, and spin coat for one minute;

[0032] Step 3: Then anneal at a constant temperature of 85°C for 1 hour to completely cure the mixture and obtain a PDMS film with a flat and uniform surface;

[0033] Step 4: After standing at room temperature at 20-25°C for 24 hours, grow a ZnO film on the surface of the PDMS film by using magnetron sputtering technology. The sputtering power is controlled at 70W, and the sputtering time is 1 minute. The thickness of the ZnO film is About 10nm, the magnetron sputterin...

no. 4 example

[0043] This embodiment provides another preparation method of polydimethylsiloxane (PDMS) surface microstructure, and its steps 1 to 3 are the same as those of the first embodiment, except that:

[0044] Step 4: after standing at room temperature of 20-25° C. for 24 hours, a Si film is sputtered on the PDMS surface by magnetron sputtering technology. The sputtering power was controlled at 60W, the sputtering time was 10 minutes, and the Si film thickness was about 200nm.

[0045] Step 5: After the sputtering is completed, the temperature is returned to room temperature, and the Si film on the surface of the PDMS is removed with a mixed solution of tetramethylammonium hydroxide and potassium hydroxide to obtain a PDMS with a microstructure on the surface.

[0046] Similarly, in this embodiment, the magnetron sputtering process itself will generate a certain amount of heat, so that the temperature of the PDMS and Si film will increase, and then produce microstructures on the sur...

no. 5 example

[0050] This embodiment provides another preparation method of polydimethylsiloxane (PDMS) surface microstructure, and its steps one to three are the same as those of the first embodiment, except that:

[0051] Step 4: after standing at room temperature of 20-25° C. for 24 hours, a Cu thin film is sputtered on the PDMS surface by magnetron sputtering technology. The sputtering power was controlled at 50W, the sputtering time was 10 minutes, and the thickness of the Cu film was about 150nm.

[0052] Step 5: After the sputtering is completed, the temperature is returned to room temperature, and the Cu film on the surface of the PDMS is removed with a ferric chloride solution to obtain a PDMS with a microstructure on the surface.

[0053] Similarly, in this embodiment, the magnetron sputtering process itself will generate a certain amount of heat, so that the temperature of the PDMS and Cu film will increase, and then produce microstructures on the surface of the PDMS film during ...

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Abstract

The invention provides a preparation method of a surface microstructure of a friction layer of a friction nano generator. The preparation method comprises the following steps of: the step 1: preparing a high molecular polymer with a flat and uniform surface on a substrate; the step 2: growing a film on the surface of the high molecular polymer by using a magnetron sputtering technology at a room temperature, wherein the thermal expansion coefficient of the high molecular polymer is greater than that of the film; the step 3: cooling the product obtained in the step 2 to the room temperature; and the step 4: and removing the film. The preparation method has low cost and no toxicity; the preparation process is simple, and the size and the shape of the microstructure can be regulated and controlled and repeated; and moreover, the preparation method of a surface microstructure of a friction layer of a friction nano generator can be used for industrial production in large scale, and the equipment requirement is low.

Description

technical field [0001] The invention belongs to the field of microstructure preparation, and in particular relates to a method for preparing the surface microstructure of the friction layer of a friction nanogenerator. Background technique [0002] Triboelectric nanogenerator (TENG) is a new energy harvesting device, since it was first proposed by Wang Zhonglin in 2012 (Feng-Ru Fan, Zhong-Qun Tian, ​​Zhong Lin Wang, "Flexible triboelectric generator", Nano Energy, vol. 1, p.328, Jan.2012.), after several years of development, it already has a high energy density (500W / m 2 ) and energy conversion efficiency (70.6%), its performance is already close to the needs of wearable electronic devices. Moreover, the materials for preparing TENG are all biocompatible, and there is no problem of environmental pollution or harm to human health. [0003] High-molecular polymers have a high negative charge, and because of their flexibility, transparency, and biocompatibility, they are ver...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H02N1/04B82Y40/00
CPCB82Y40/00H02N1/04
Inventor 王涛梅增霞梁会力杜小龙
Owner INST OF PHYSICS - CHINESE ACAD OF SCI