Unlock instant, AI-driven research and patent intelligence for your innovation.

Silicon electrode with auxiliary electrode layer, preparation method, application and special clamp of silicon electrode with auxiliary electrode layer

A technology for auxiliary electrode layers and auxiliary electrodes, which is applied in the direction of electrode manufacturing, processing electrodes, electric processing equipment, etc., can solve the problems of large differences in material erosion rules and difficult elimination of arc transition areas, etc., to improve service life and reduce The effect of small arc and mature technology

Active Publication Date: 2020-10-30
TSINGHUA UNIV
View PDF8 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, even if the passivation electrolyte, high-frequency pulse power supply and sidewall insulating silicon electrodes are used at the same time, the sidewall taper and the arc transition zone with the bottom surface are still difficult to eliminate, especially when processing high aspect ratio microstructures. The renewal of electrolyte and the different deposition states of electrolytic products lead to a large difference in the law of material erosion. Moreover, due to the influence of the current density distribution law in the machining gap, the arc transition zone is the inevitable result of electrochemical erosion of workpiece materials. To improve the machining accuracy and reduce the taper of the side wall and the arc transition area, it is necessary to propose a new process plan from the perspective of processing technology

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Silicon electrode with auxiliary electrode layer, preparation method, application and special clamp of silicon electrode with auxiliary electrode layer
  • Silicon electrode with auxiliary electrode layer, preparation method, application and special clamp of silicon electrode with auxiliary electrode layer
  • Silicon electrode with auxiliary electrode layer, preparation method, application and special clamp of silicon electrode with auxiliary electrode layer

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0080] According to the method for preparing a silicon electrode with an auxiliary electrode layer according to an embodiment of the present invention, the method obtains an electrode base, an auxiliary electrode layer and an insulating layer through etching and deposition processes. The process is relatively mature and has application potential for mass production. The silicon electrode with auxiliary electrode layer prepared according to this method has the following advantages: 1) The surface of the main electrode is provided with an auxiliary electrode layer with a thickness of submicron scale, the two are independently powered, time-sharing and switched to participate in electrolytic processing, thereby reducing The radian of the arc transition area between the side wall and the bottom surface of the microstructure is reduced, and the processing accuracy is improved; 2) High-concentration doped silicon is used as the electrode substrate, and the deposited SiO 2 As an insul...

Embodiment 1

[0090] This embodiment provides a silicon electrode with an auxiliary electrode layer, and its structure refers to figure 1 . A silicon electrode 1 with an auxiliary electrode layer (hereinafter referred to as “silicon electrode”) is composed of a heavily doped silicon substrate 101 , an isolation layer 102 , an auxiliary electrode layer 103 , an insulating layer 104 and a conductive terminal 105 . The heavily doped silicon substrate 101 is conductive heavily doped silicon, the impurity is phosphorus atoms, and the doping concentration is 2×10 19 / cm 3 . The isolation layer 102 is a silicon dioxide film with a thickness of 200nm; the auxiliary electrode layer 103 is a silver film layer with a thickness of 100nm; the insulating layer 104 is a silicon dioxide composite film layer with a thickness of 300nm+200nm; the conductive terminal 105 The baked silver coating includes auxiliary electrode conductive ends 108 and main electrode conductive ends 109 . The heavily doped sili...

Embodiment 2

[0092] This embodiment provides a method for preparing a silicon electrode with an auxiliary electrode layer, and the schematic flow chart is as follows figure 2 , including the following steps:

[0093] a) Provide a single crystal silicon material substrate, the single crystal silicon material substrate is a P-type silicon chip doped with a high concentration, and its resistivity is 10 -3 Ω·cm, choose (100) crystal face, and polish on both sides;

[0094] b) Depositing a layer of isolation layer on the front surface of the monocrystalline silicon substrate, the material of the isolation layer is silicon dioxide, and the thickness is 200nm.

[0095] c) performing single-side photolithography on the surface of the isolation layer, using photoresist as a mask, depositing a layer of metal thin film on the surface, the material is selected as silver, and its thickness is 100nm. Using a lift-off process, the photoresist is removed to obtain a patterned metal layer, that is, an a...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Deposition thicknessaaaaaaaaaa
Resistivityaaaaaaaaaa
Thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a silicon electrode with an auxiliary electrode layer, a preparation method, application and special clamp of the silicon electrode with the auxiliary electrode layer. The silicon electrode comprises a heavily doped silicon substrate, an isolation layer, an auxiliary electrode layer body, an insulating layer and a conductive end; the surface of a main electrode is providedwith an auxiliary electrode with the thickness of submicron scale, and the main electrode and the auxiliary electrode independently supply power and participate in electrolytic machining in a time-sharing and switching mode. The special clamp of the silicon electrode with the auxiliary electrode layer enables the silicon electrode to rotate at a high speed to form an electrode section structure with the main electrode in an equivalent circle shape and the auxiliary electrode in an equivalent annular shape, and independent and stable conductive functions of the main electrode and the auxiliaryelectrode are achieved; and finally, micro-electrochemical machining process application of rough machining of the main electrode and fine trimming of the auxiliary electrode is formed, so that the side wall taper and the arc transition area of the microstructure are reduced, and the shape precision of the microstructure is improved.

Description

technical field [0001] The invention belongs to the technical field of special processing, in particular, the invention relates to a silicon electrode with an auxiliary electrode layer, its preparation method, application and special fixture. Background technique [0002] At present, the core basic parts are developing rapidly in the direction of precision and miniaturization, and the characteristic structures on the parts tend to be micro-scale, such as microfluidic valves, microchannels, micronozzles, etc. Micro-machining techniques for microstructures, such as electron beam machining, micro-EDM, pulsed laser machining, and micro-electrolytic machining, have their own characteristics in terms of processing accuracy and efficiency. Compared with other processing methods, micro-electrolytic processing dissolves alloy materials into metal ions through electrochemical reactions, and its processing accuracy can reach micron or even nano-scale in principle, and its equipment is ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B23H3/02B23H3/06B23H11/00
CPCB23H3/02B23H3/06B23H11/00
Inventor 李勇刘国栋钟昊佟浩谈齐峰
Owner TSINGHUA UNIV