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A kind of iron-based wear-resistant composite material and preparation method thereof

A composite material and iron-based alloy technology, applied in the field of wear-resistant materials, can solve the problems of reducing the protective effect of the coating on the base material, reducing the service life of the coating, and coarse columnar crystals.

Active Publication Date: 2022-06-28
XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY
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  • Abstract
  • Description
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  • Application Information

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Problems solved by technology

However, since the process parameters of laser cladding depend on a single alloy, the prepared coating has problems such as uneven stress, coarse columnar crystals, and easy cracking, which seriously affects the comprehensive mechanical properties of the coating and reduces the coating's impact on the substrate. material protection
Among them, the impact on wear resistance is the most serious. For parts that have been in service for a long time, this indicator is particularly important. Long-term vibration, wear and scratches will cause the coating to gradually expand into macro cracks in the form of micro cracks, and eventually Reduced service life of the coating

Method used

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  • A kind of iron-based wear-resistant composite material and preparation method thereof
  • A kind of iron-based wear-resistant composite material and preparation method thereof
  • A kind of iron-based wear-resistant composite material and preparation method thereof

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preparation example Construction

[0063] The invention relates to an iron-based alloy composite coating and a preparation method, in particular to an iron-based alloy protective layer clad with a variety of powders with different particle sizes and a preparation method, in particular to a multiphase particle reinforced iron Base alloy protective coating and preparation method.

[0064] One of the technical solutions of the present invention is:

[0065] An iron-based wear-resistant composite material, comprising an iron-based alloy base material and an iron-based wear-resistant composite coating processed on the surface of the iron-based alloy base material, and the iron-based wear-resistant composite coating is mainly composed of micron La 2 O 3 Powder, micron Al 2 O 3 The powder form of powder and micron FeCrNiSiB powder is composed of micron La 2 O 3 Powder, micron Al 2 O 3In the iron-based composite powder mixed with micron FeCrNiSiB powder, in mass percentage: micron La 2 O 3 Powder 0.05%~10%, mi...

Embodiment 1

[0077] In the preparation method of the iron-based wear-resistant composite material in this embodiment, the surface of the iron-based aggregate matrix is ​​pretreated first, and then the micron La 2 O 3 Powder, micron Al 2 O 3 The powder and the micron FeCrNiSiB powder are prepared according to a certain proportion, and are respectively subjected to vacuum drying, uniform mixing, cyclic cryogenic treatment and vacuum drying treatment, and then laser cladding to prepare an iron-based wear-resistant composite coating. Treatment, laser shock and cyclic heat treatment control the coating to ensure excellent mechanical properties of the coating.

[0078] In this embodiment, the chemical composition of the micron FeCrNiSiB powder is calculated by mass percentage: Cr 5%; Ni 2%; Si1%; B 1%; Fe balance. Image 6 The particle size of the micron FeCrNiSiB powder shown is 50 μm to 200 μm. Micron La 2 O 3 The mass content of the powder is 0.1%, Figure 7 Micron La shown 2 O 3 The...

Embodiment 2

[0090] In the preparation method of the iron-based wear-resistant composite material in this embodiment, the surface of the iron-based aggregate matrix is ​​pretreated first, and then the micron La 2 O 3 Powder, micron Al 2 O 3 The powder and the micron FeCrNiSiB powder are prepared according to a certain proportion, and are respectively subjected to vacuum drying, uniform mixing, cyclic cryogenic treatment and vacuum drying treatment, and then laser cladding to prepare an iron-based wear-resistant composite coating. Treatment, laser shock and cyclic heat treatment control the coating to ensure excellent mechanical properties of the coating.

[0091] In this embodiment, the chemical composition of the micron FeCrNiSiB powder is calculated by mass percentage: Cr 10%; Ni 4%; Si 3%; B 2%; Fe balance. Micron La 2 O 3 The mass content of the powder is 0.5%, micron La 2 O 3 The particle size distribution of the powder is 0.1 μm to 10 μm. micron Al 2 O 3 The mass content of...

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Abstract

The invention discloses an iron-based wear-resistant composite material and a preparation method thereof. The preparation method includes the following process: using a laser cladding method to prepare an iron-based wear-resistant composite coating on the surface of an iron-based alloy base material with iron-based composite powder. layer to obtain the composite body; the surface of the composite body is polished and cleaned; then laser shock is carried out to realize the surface enhancement treatment of the iron-based wear-resistant composite coating; the composite body subjected to laser shock on the surface is subjected to cyclic heat treatment to eliminate residual stress; The iron-based composite powder is micron La 2 o 3 Powder, Micron Al 2 o 3 The powder and micron FeCrNiSiB powder are uniformly mixed, cryogenically treated with liquid nitrogen circulation, and dried. In terms of mass percentage, the iron-based composite powder contains: 0.05% to 10% of micron La 2 o 3 Powder, 0.1%~45% micron Al 2 o 3 powder and 50% to 95% micron FeCrNiSiB powder. The invention improves the service life of the iron-based alloy matrix by preparing a composite coating with good performance on the surface of the iron-based alloy material, and has great significance for the repair and reconstruction of engineering machinery.

Description

technical field [0001] The invention belongs to the technical field of wear-resistant materials, in particular to an iron-based wear-resistant composite material and a preparation method thereof. Background technique [0002] In the fields of machinery manufacturing, petroleum and coal, rail transit, electronic chips, etc., due to the complex and harsh working environment of components and the need to ensure long-term operation, the equipment will be worn, scratched and corroded, resulting in the final failure of components. even scrapped. Relevant data show that the cost of machine damage, failure and scrapping caused by corrosion and wear in the industrial industry is as high as hundreds of billions of yuan every year. At the same time, the data also shows that the number of construction machinery and equipment scrapped each year will be as high as 1.5 million units, which not only means that a large number of machinery and equipment will be scrapped each year due to impr...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C24/10C22C38/02C22C38/34C22C38/54C21D10/00C21D1/78C21D6/00B22F1/12B22F1/142C21D6/04C23F17/00
CPCB22F1/0003C23C24/103C22C38/02C22C38/54C22C38/34C21D10/005C21D1/785C21D6/004C21D6/008C23F17/00C21D6/04B22F2202/03B22F2302/25B22F2302/253B22F2301/35B22F1/142
Inventor 王强杨驹牛文娟张康李洋洋毛轩王永刚
Owner XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY
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