Method for preparing tungsten carbide coating on surface of roller for lithium battery production

A technology of tungsten carbide coating and roll surface, which is applied in the direction of coating, roll, metal rolling, etc., can solve problems such as high precision requirements for replacement and grinding, complicated grinding for roll change, and degradation of roll surface quality, and achieve the goal of coating The effect of high layer densification, increased coating adhesion, and improved mechanical properties

Pending Publication Date: 2021-11-26
宁德市福能新能源科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the hardness of existing forged alloy steel rolls can reach above HRC62, the individual particles of the positive electrode material and negative electrode material of the lithium battery are very hard during drying. The fatigue layer, especially the continuous extrusion of the positive pole piece through the coating particles, will leave slight indentations on the roll surface, and the surface quality of the roll will continue to decline. Generally, it will be more serious after 25-30 days of use. When the indentation is serious When the quality of the pole piece is affected to a certain extent, the roll must be replaced to avoid affecting the surface of the battery pole piece; at the same time, some pole piece materials will form electrochemical corrosion with some components in the alloy steel, which will also accelerate the decline in the quality of the roll surface
However, due to the extremely complicated grinding of the roll change, the replacement and grinding precision requirements are high, the waste of time is large, and the maintenance cost is high. Moreover, after 5-12 times of roll grinding, the hardened layer on the surface of the roll is removed, resulting in the scrapping of the roll

Method used

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  • Method for preparing tungsten carbide coating on surface of roller for lithium battery production
  • Method for preparing tungsten carbide coating on surface of roller for lithium battery production
  • Method for preparing tungsten carbide coating on surface of roller for lithium battery production

Examples

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Effect test

Embodiment 1

[0060] A method for preparing a tungsten carbide coating on the surface of a roll for lithium battery production, comprising the following steps:

[0061] (1) Carry out visual inspection and magnifying glass inspection on the surface of the roll for lithium battery production to ensure that there are no scratches, holes or inclusions on the surface of the roll;

[0062] (2) Use acetone, gasoline or alcohol to thoroughly scrub the surface of the roll 3 times to remove oil and impurities, and then use a rough polisher to roughen the surface of the roll;

[0063] (3) adopt high temperature resistant adhesive tape and frock to carry out protective treatment to the non-spraying surface of roll two ends after rough grinding, obtain the roll to be sprayed;

[0064] (4) Liquid-phase propane is used as the main combustion gas, compressed air is used as the combustion-supporting gas, and nitrogen is used as the carrier gas and powder-feeding gas. Each gas is input into the combustion ch...

Embodiment 2

[0071] A method for preparing a tungsten carbide coating on the surface of a roll for lithium battery production, comprising the following steps:

[0072] (1) Carry out visual inspection and magnifying glass inspection on the surface of the roll for lithium battery production to ensure that there are no scratches, holes or inclusions on the surface of the roll;

[0073] (2) Use acetone, gasoline or alcohol to thoroughly scrub the surface of the roll 3 times to remove oil and impurities, and then use a rough polisher to roughen the surface of the roll;

[0074] (3) adopt high temperature resistant adhesive tape and frock to carry out protective treatment to the non-spraying surface of roll two ends after rough grinding, obtain the roll to be sprayed;

[0075] (4) Liquid-phase propane is used as the main combustion gas, compressed air is used as the combustion-supporting gas, and nitrogen is used as the carrier gas and powder-feeding gas. Each gas is input into the combustion ch...

Embodiment 3

[0082] A method for preparing a tungsten carbide coating on the surface of a roll for lithium battery production, comprising the following steps:

[0083] (1) Carry out visual inspection and magnifying glass inspection on the surface of the roll for lithium battery production to ensure that there are no scratches, holes or inclusions on the surface of the roll;

[0084] (2) Use acetone, gasoline or alcohol to thoroughly scrub the surface of the roll 4 times to remove oil and impurities, and then use a rough polisher to roughen the surface of the roll;

[0085] (3) adopt high temperature resistant adhesive tape and frock to carry out protective treatment to the non-spraying surface of roll two ends after rough grinding, obtain the roll to be sprayed;

[0086] (4) Liquid-phase propane is used as the main combustion gas, compressed air is used as the combustion-supporting gas, and nitrogen is used as the carrier gas and powder-feeding gas. Each gas is input into the combustion ch...

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Abstract

The invention relates to a method for preparing a tungsten carbide coating on the surface of a roller for lithium battery production. The method comprises the following steps of (1) carrying out visual inspection and magnifying glass inspection on the surface of the roller for lithium battery production; (2) after the surface of the roller is subjected to oil removal, impurity removal and purification, conducting rough grinding and texturing treatment on the surface of the roller through a rough polishing machine; (3) carrying out protection treatment on the non-spraying surfaces at the two ends of the roller subjected to rough grinding and texturing by adopting a high-temperature-resistant adhesive tape and a tool; and (4) using liquid-phase propane as a main combustion gas, using compressed air as a combustion-supporting gas, using nitrogen as a carrier gas powder feeding gas, inputting all the gases into a combustion chamber through a porous ceramic sheet, initially igniting by a spark plug for high-pressure combustion, generating high-velocity flames with the flame flow speed being more than 7 times of the sound velocity, spraying tungsten carbide powder on the surface of the roller to be sprayed by adopting a powder flame spraying technology, and rapidly cooling and solidifying to form the tungsten carbide coating; and (5) carrying out fine polishing treatment on the surface of the roller sprayed with the tungsten carbide coating by adopting a fine polishing machine.

Description

technical field [0001] The invention relates to the technical field of lithium battery production, in particular to a method for preparing a tungsten carbide coating on the surface of a roll used for lithium battery production. Background technique [0002] With the deepening and development of scientific research and industrial application, surface engineering technology is generally divided into three fields: surface coating technology, surface penetration technology and surface treatment technology. Surface coating technology is to apply liquid paint on the surface of the material, or deposit the plating atoms on the surface of the material, so as to obtain a coating or plating layer that is different in crystal structure, chemical composition and performance from the base material. Such technologies include coating , surfacing, thermal spraying, electroplating, chemical plating and vapor deposition, etc.; surface diffusion technology is to infiltrate (or ion implant) ato...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C4/129C23C4/10B21B27/00
CPCC23C4/129C23C4/10B21B27/00
Inventor 马小军
Owner 宁德市福能新能源科技有限公司
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