Polyformaldehyde with low formaldehyde emission and preparation method thereof

A technology of low formaldehyde release and polyoxymethylene, which is applied in the field of polymer material processing, can solve problems such as unstable terminal group decomposition, easy decomposition of hemiacetal terminal group, molecular main chain breakage, etc., to achieve easy large-scale production and unique stability function, the effect of increasing the adsorption capacity

Pending Publication Date: 2021-12-07
YANKUANG GRP CO LTD +1
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Due to the special molecular structure of POM, its thermal stability is poor, especially in the process of processing, production and application, the unstable hemiacetal end group formed in the synthesis is easily decomposed by heat, releasing toxic and harmful volatile substances such as formaldehyde. Volatile organic compounds (VOC), not only pollute the environment and endanger human health, but also lead to the deterioration of material properties, seriously affecting its practical application effect
Some studies have prepared a polyoxymethylene material with low formaldehyde emission by compounding triethanolamine devolatilizer, antioxidant, light stabilizer, melamine formaldehyde capture agent and magnesium oxide formic acid absorbent and other additives in the polyoxymethylene material. There are researches that adopt the melt extrusion method to carry out terminal group stabilization treatment to polyoxymethylene, and have studied the influence of basic catalyst, extruder devolatilization ability and temperature on the terminal group stabilization effect in the stabilization process, and show that basic catalyst can Catalytically accelerates the decomposition of unstable end groups and improves the effect of end group stabilization. The stronger the extruder’s devolatilization ability, the more conducive to the rapid removal of formaldehyde and the better the end group stabilization effect. Excessively high processing temperature will cause molecular hostility. Chain breakage, too low is not conducive to the rapid decomposition of unstable end groups
Research in Japan has reported that ammonia solution is used to treat POM raw materials for a long time or at 100-200°C and under high pressure. This is not only time-consuming, but also requires special equipment, and also increases the process of POM cleaning, purification and drying.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0021] A preparation method of polyoxymethylene with low formaldehyde emission comprises the following two steps:

[0022] Preparation of reduced graphene airgel:

[0023] Disperse 5 parts of carboxylated carbon nanotubes (MWCNT-COOH) in 100-500 mL of thionyl chloride (SOCl 2 ) and 10-50mL of dimethylformamide (DMF), ultrasonically disperse at room temperature for 20-120min, and reflux at 50-100°C for 5-15h, then distill under reduced pressure to remove unreacted SOCl 2 ; Then the product was dispersed in dehydrated 500-1000mL DMF, vigorously stirred, 10-50 parts of amine compound (NC), 0.5-5 parts of catalyst were added, and the reaction was carried out at 40-130°C for 5-50h, and the product was fully mixed with water and DMF Washing, filtering, and freeze-drying to obtain CNT-g-NC;

[0024] Disperse 5-10 parts of graphene oxide (GO) and 2-5 parts of CNT-g-NC in 500-1000mL distilled water, ultrasonicate at room temperature for 20-120min, and age at 60-120℃ for 5-20h to form...

Embodiment 1

[0032] Disperse 5 g of carboxylated carbon nanotubes (MWCNT-COOH) in 250 mL of thionyl chloride (SOCl 2 ) and 25 mL of dimethylformamide (DMF), ultrasonically dispersed at room temperature for 60 min, and refluxed at 70 ° C for 12 h, and then distilled off unreacted SOCl under reduced pressure 2 Then the product was dispersed in dehydrated 800mL DMF, stirred vigorously, 25g melamine (MA) and 5ml pyridine catalyst were added, reacted at 120°C for 48h, the product was fully washed with water and DMF, filtered, and freeze-dried to obtain CNT-g-MA ;

[0033] 5g graphene oxide (GO) and 2.5g CNT-g-MA were dispersed in 500mL distilled water, ultrasonicated at room temperature for 60min, and aged at 100°C for 12h to form graphene hydrogel; then dialyzed with absolute ethanol, and Freeze-dry at -50°C for 24h to obtain graphene airgel (GO / CNT-g-MA), place it in a hydrazine hydrate atmosphere, react at 90°C for 12h, then raise the temperature to 160°C and dry in vacuum for 24h to obtain...

Embodiment 2

[0036] Disperse 2 g of carboxylated carbon nanotubes (MWCNT-COOH) in 100 mL of thionyl chloride (SOCl 2 ) and 10 mL of dimethylformamide (DMF), ultrasonically dispersed at room temperature for 60 min, and refluxed at 70 ° C for 12 h, and then distilled under reduced pressure to remove unreacted SOCl 2 Then the product was dispersed in dehydrated 500mL DMF, vigorously stirred, 20g polyethyleneimine (PEI), 2ml triethylamine catalyst was added, reacted at 50°C for 48h, the product was fully washed with water and DMF, filtered, and freeze-dried to obtain CNT-g-PEI;

[0037] 2g graphene oxide (GO) and 1g CNT-g-PEI were dispersed in 800mL distilled water, ultrasonicated at room temperature for 60min, and aged at 120°C for 6h to form graphene hydrogel; then dialyzed with absolute ethanol, and Freeze-dry at -50°C for 24h to obtain graphene airgel (GO / CNT-g-PEI), put it in a hydrazine hydrate atmosphere, react at 90°C for 12h, then heat up to 140°C and dry in vacuum for 24h to obtain ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
degree of graftingaaaaaaaaaa
Login to view more

Abstract

The invention provides polyformaldehyde with low formaldehyde release amount and a preparation method thereof. A formaldehyde absorbent-amine compound of polyformaldehyde is loaded on the surface of a carboxylated carbon nano tube at a high grafting rate and intercalated between graphene layers, graphene hydrogel is prepared, porous reduced graphene aerogel is obtained after dehydration, and by means of the excellent stabilizing effect, the super-large specific surface area and the strong adsorption capacity of graphene, the porous structure of the aerogel is formed, the adsorption area and the adsorption capacity of the aerogel on harmful gas such as formaldehyde are increased, meanwhile, the intercalated carboxylated carbon nanotubes play a supporting role on the graphene aerogel through self-assembly, and the enhancement effect is achieved; the formaldehyde absorbent grafted on the surface is also beneficial to absorption and removal of formaldehyde; and further the modified graphene aerogel particles are compounded with polyformaldehyde, and processing is conducted by adopting a conventional melt extrusion method to obtain the polyformaldehyde with low formaldehyde emission.

Description

technical field [0001] The invention belongs to the field of polymer material processing, and in particular relates to a polyoxymethylene with low formaldehyde emission and a preparation method thereof. Background technique [0002] The information disclosed in this background section is only intended to increase the understanding of the general background of the present invention, and is not necessarily taken as an acknowledgment or any form of suggestion that the information constitutes the prior art already known to those skilled in the art. [0003] Polyoxymethylene (POM) is [-CH 2 -O-] main chain, unbranched, high melting point, high density, high crystalline thermoplastic engineering plastics, with high strength and rigidity, excellent creep resistance, fatigue resistance, inherent lubricity, wear resistance It is the closest to metal in engineering plastics, and can be used to replace copper, aluminum, zinc and other non-ferrous metals and alloy products. It is widel...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C08L59/02C08K7/24C08K9/12C08K3/04C08K5/3492C08L79/02C08L71/00
CPCC08K7/24C08K9/12C08K3/041C08K5/34922C08L59/02C08L79/02C08L71/02
Inventor 李志远叶林颜景运王无忧张钊赵晓文张华何闯赵洋于海水常亮孙淑杰薛子文王朦朦
Owner YANKUANG GRP CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products