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Preparation method of silicon carbide

A silicon carbide and roasting technology, applied in silicon carbide, carbide and other directions, can solve the problems of complex silicon carbide synthesis process, high preparation process requirements, unfavorable large-scale production, etc., to solve the problem of high-value utilization and simplify the preparation process. Process, the effect of shortening the preparation cycle

Pending Publication Date: 2022-03-08
INST OF PROCESS ENG CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In the existing preparation method, CN110921670A pyrolyzes the raw materials containing organosilicon three-dimensional configuration compound and organosilicon cyclic compound and then reacts to synthesize silicon carbide. The raw material price of this method is too high and the reaction process requires high-pressure conditions. The restrictive conditions High requirements, not conducive to industrial production
[0005] CN109790035A uses spherical silica airgel as silica raw material, and prepares silicon carbide through processes such as dispersion, drying, and heat treatment. This method has high cost of raw materials and requires complex pretreatment of reactants, with many and complicated steps, and The synthesis process of silicon carbide is complex
[0006] CN111484019A uses high-purity graphite powder and high-purity silicon powder as raw materials. The process of preparing silicon carbide involves mixing, sintering, and repeated pressure sintering. The method has high raw material cost, complicated preparation process and long cycle, which is not conducive to large-scale production
The raw material petroleum coke price of this method is relatively high, the preparation process requires high requirements and the cycle is long, which makes the production cost high
[0009] In short, the existing technologies for preparing silicon carbide by carbothermal reduction generally have problems such as high raw material cost, complex synthesis process, long preparation cycle or low silicon carbide yield.

Method used

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  • Preparation method of silicon carbide
  • Preparation method of silicon carbide

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Experimental program
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Effect test

Embodiment 1

[0054] This embodiment provides a method for preparing silicon carbide, the preparation method comprising the following steps:

[0055] (1) Sieve tire semi-coke to obtain 45-53 μm powder as carbon source, 180-280 μm quartz sand as silicon source, and mix the two at a mass ratio of 8:9.

[0056] (2) Place the alumina crucible containing the mixture in a reaction furnace for the first heat treatment under a helium atmosphere, heat it to 1050°C, the heating rate is 10°C / min, and the holding time is 60min; then proceed to the second heat treatment Heat treatment, heating to 1520°C for reaction, the heating rate is 5°C / min, the holding time is 420min, and then cooled to room temperature.

[0057] (3) Move the product obtained after the reaction in step (2) to a roasting furnace, and heat up to 700°C for 180 minutes at a heating rate of 15°C / min in an air atmosphere to obtain silicon carbide. See Table 1 for detailed parameters. The obtained silicon carbide The XRD pattern of figu...

Embodiment 2

[0059] This embodiment provides a method for preparing silicon carbide, the preparation method comprising the following steps:

[0060] (1) Sieve tire semi-coke to obtain 710-850 μm powder as carbon source, 45-53 μm quartz sand as silicon source, mix the two at a mass ratio of 1.5:1, add water for wet mixing, wet mixing The mass ratio of powder and water is 2.5:1.

[0061] (2) Place the alumina crucible containing the mixture in a reaction furnace for the first heat treatment under an argon atmosphere, heat it to 900°C, the heating rate is 10°C / min, and the holding time is 60min; then proceed to the second heat treatment Heat treatment, heating to 1800°C for reaction, the heating rate is 5°C / min, the holding time is 240min, and then cooled to room temperature.

[0062] (3) Move the product obtained after the reaction in step (2) to a roasting furnace, and heat up to 300 °C for 360 min at a heating rate of 20 °C / min in an air atmosphere to obtain silicon carbide. See Table 1 f...

Embodiment 3

[0064] This embodiment provides a method for preparing silicon carbide, the preparation method comprising the following steps:

[0065] (1) Sieve tire semi-coke to obtain 40-50mm powder as carbon source, 10-15mm quartz sand as silicon source, mix the two at a mass ratio of 5:1, add ethanol for wet mixing, wet mixing The mass ratio of powder and ethanol is 4.5:1.

[0066] (2) Place the alumina crucible containing the mixture in a reaction furnace for the first heat treatment under an argon atmosphere, heat it to 1200°C, the heating rate is 5°C / min, and the holding time is 200min; and then proceed to the second heat treatment Heat treatment, heating to 2400°C for reaction, the heating rate is 10°C / min, the holding time is 500min, and then cooled to room temperature.

[0067] (3) Move the product obtained after the reaction in step (2) to a roasting furnace, and heat it up to 500 °C for 120 min in an air atmosphere at a heating rate of 5 °C / min to obtain silicon carbide. See Tab...

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Abstract

The invention relates to a preparation method of silicon carbide, which comprises the following steps: (1) mixing tire semicoke with quartz sand to obtain a mixture; (2) carrying out heat treatment synthesis on the mixture obtained in the step (1) under a protective atmosphere to obtain a crude product; and (3) roasting the crude product obtained in the step (2) to obtain the silicon carbide product. The silicon carbide is prepared from the tire semicoke and the quartz sand through a specific preparation method, the purity of the obtained silicon carbide is high, the preparation cost of the silicon carbide is reduced, the problem of high-value utilization of the waste tire semicoke is solved, the raw material cost is low, the yield of the silicon carbide is high, the preparation process is simple, and industrialization is easy to realize.

Description

technical field [0001] The invention relates to the preparation of silicon carbide, in particular to a method for preparing silicon carbide. Background technique [0002] Silicon carbide (SiC), also known as moissanite, has the characteristics of high hardness, high thermal conductivity, small thermal expansion coefficient, and corrosion resistance. Therefore, it has broad application prospects in the production of high-temperature refractory materials. [0003] The current methods of preparing silicon carbide mainly include carbothermal reduction method, chemical vapor deposition method, sol-gel method and arc discharge method. Among them, the carbothermal reduction method is the preferred method for industrial synthesis of silicon carbide. Its main raw materials are carbon-containing materials such as high-quality petroleum coke, coal coke, anthracite and graphite, and silicon-containing materials such as quartz sand or silica gel containing carbon and silicon at the same ...

Claims

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Application Information

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IPC IPC(8): C01B32/97
CPCC01B32/97C01P2006/80C01P2004/03C01P2002/72C01P2004/60
Inventor 武荣成陆鹏飞崔彦斌许光文
Owner INST OF PROCESS ENG CHINESE ACAD OF SCI
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