Flame-retardant smoke-suppression polymer composite material and preparation method thereof

A composite material and polymer technology, which is applied in the field of flame-retardant and smoke-suppressing polymer composite materials and their preparation, can solve the problems of poor mechanical properties and decorative effects of materials, low efficiency of flame-retardant and smoke-suppressing, and complex preparation processes, etc., to achieve Excellent mechanical properties and decorative effects, excellent mechanical properties and flame retardancy, and the effect of simplifying the preparation process

Pending Publication Date: 2022-08-09
SHANGHAI UNIV +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the poor dispersion performance (difficult to disperse uniformly) of inorganic flame retardants zinc hydroxystannate (ZHS) and zinc stannate (ZS) in polymer composite materials, their flame retardant performance has been greatly limited. Difficult to be fully released
At the same time, due to the poor interfacial compatibility between zinc hydroxystannate (ZHS) and zinc stannate (ZS) and organic polymer materials, there are problems of difficult dispersion and uneven dispersion in polymer materials, and these two problems Both will affect the performance of the polymer material itself, such as the mechanical properties, tensile strength and toughness of the polymer material will be significantly reduced
[0004] In addition, the existing flame-retardant and smoke-suppressing polymer composite materials still have disadvantages such as complex preparation process, large amount of flame-retardant and smoke-suppressing agent, low flame-retardant and smoke-suppressing efficiency, and significantly worse mechanical properties and decorative effects of the material.

Method used

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  • Flame-retardant smoke-suppression polymer composite material and preparation method thereof
  • Flame-retardant smoke-suppression polymer composite material and preparation method thereof
  • Flame-retardant smoke-suppression polymer composite material and preparation method thereof

Examples

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preparation example Construction

[0034] The preparation method of the flame-retardant and smoke-suppressing polymer composite material provided by the present invention comprises the following steps:

[0035] S1: prepare raw materials according to the following mass percentages: 10-15% of three-dimensional carbon felt, 5-10% of zinc stannate, and 75-85% of matrix resin;

[0036] S2: Support zinc stannate on the three-dimensional carbon felt by co-precipitation method, hydrothermal synthesis method or homogeneous precipitation method to prepare a three-dimensional supported zinc stannate carbon felt preform, which accounts for 15-25% of the total weight of the final composite material ;Specifically:

[0037] S21: ultrasonically soak the three-dimensional carbon felt in a solution of ethanol and acetone for 40 minutes, take out and dry to obtain a three-dimensional carbon felt A with clean surface and active groups;

[0038] S22: adding the three-dimensional carbon felt A to the pre-prepared solution system of...

Embodiment 1

[0053] see attached figure 1 The flame-retardant and smoke-suppressing polymer composite material provided in this embodiment is prepared from three-dimensional carbon felt, zinc stannate, and PP, and the preparation method specifically includes the following steps:

[0054] S1: Preparation of raw materials:

[0055] Three-dimensional carbon felt, zinc stannate, and matrix resin PP were prepared respectively, and the weight percentages of the three were: 10%, 5%, and 85%; wherein, the three-dimensionally loaded zinc stannate carbon felt preform was 15%, and the zinc stannate loading amount was 15%. At 5%, PP resin or monomer is 85%;

[0056] The three-dimensional carbon felt in this embodiment is a polyimide-based carbon fiber, each fiber overlaps each other in a three-dimensional space to form a carbon felt, and the fiber diameter is 10-20 μm.

[0057] PP in this embodiment is a modified resin matrix filled with aluminum hydroxide, modified with magnesium hydroxide (brucite...

Embodiment 2

[0068] The flame-retardant and smoke-suppressing polymer composite material and its preparation method provided in this example are basically the same as those in Example 1, and the differences are:

[0069] The composite material is prepared from three-dimensional carbon felt, zinc hydroxystannate, and PP monomer, and the mass percentages of the three are 15%, 10%, and 75% in sequence.

[0070] The samples were subjected to mechanical property test, limiting oxygen index test, UL-94 vertical combustion test, smoke density test and SEM characterization, and the results are shown in the table.

[0071] In the embodiment of the present invention, the interface interaction between the three-dimensional carbon felt and the resin is generated during the in-situ polymerization process, so that the wettability of the three-dimensional carbon felt is improved, the compatibility between the three-dimensional structure and the polymer material interface is enhanced, and the prepared comp...

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Abstract

The invention discloses a flame-retardant smoke-suppression polymer composite material and a preparation method thereof. The method comprises the following steps: S1, preparing raw materials according to the following mass percent: 10-15% of three-dimensional carbon felt, 5-10% of zinc stannate and 75-85% of matrix resin; s2, loading zinc stannate on the three-dimensional carbon felt to prepare a three-dimensional zinc stannate loaded carbon felt preform; and S3, carrying out vacuum infusion or in-situ polymerization on matrix resin on the three-dimensional zinc stannate-loaded carbon felt preform to prepare the flame-retardant and smoke-suppression polymer composite material with the zinc stannate loaded on the three-dimensional carbon felt. The structural characteristic that fibers in a three-dimensional carbon felt preform are mutually lapped to form a carbon felt is utilized, zinc stannate is introduced through dip coating evaporation self-assembly, a three-dimensional flame-retardant and smoke-suppression network framework is constructed, and the composite material is prepared through in-situ vacuum infusion or in-situ polymerization of matrix resin. The composite material prepared by the invention has excellent flame retardance, smoke suppression and mechanical properties, and can be widely applied to the field of flame retardance.

Description

technical field [0001] The invention belongs to the technical field of polymer flame-retardant materials, in particular to a flame-retardant and smoke-suppressing polymer composite material and a preparation method thereof. Background technique [0002] Polymer materials are long-chain molecules composed of repeating units, and together with steel, wood and cement, are considered to be new materials that promote social development. Polymer materials have the characteristics of ease of processing, flexibility, fatigue resistance, light weight, low production cost, high dielectric constant and mechanical strength, etc., and are widely used in aerospace, electronics, biomedicine and automotive industries. The polymer material is flammable and has a fire hazard. Flame retardants can impart self-extinguishing, flame retardant and smoke suppression properties to synthetic materials, so they have become one of the important auxiliaries for the development and application of polyme...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/12C08L25/06C08L27/06C08K3/24C08K9/12
CPCC08K3/24C08K9/12C08L2201/02C08L23/12C08L25/06C08L27/06Y02E60/10
Inventor 丁鹏彭巨擘李雄符泽卫钱权李俊
Owner SHANGHAI UNIV
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