Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Modified thermosetting ultra-high polymer epoxy resin railroad track elastic bar insulation gauge block

An epoxy resin and ultra-high polymer technology, applied in the direction of fixed rails, rails, roads, etc., can solve the problems of uneven strength, failure to meet strength requirements, backward technology, etc., to avoid linear expansion coefficient and excellent mechanical properties. , the effect of uniform density

Inactive Publication Date: 2016-12-07
HANGZHOU DAGU NEW MATERIAL
View PDF4 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the chain molecular structure of thermoplastic resin, many molecular chains are combined together by physical action. Due to the limitation of its process, the amount of residual low molecular solvent in the drying process cannot be guaranteed to overflow completely. The arrangement is not uniform, and the residual solvent cannot escape completely, resulting in uneven strength per unit area. There are bubbles in it, which cannot guarantee the consistency of material strength and quality, making this composite material unable to be used in some special high-demand products such as rail fasteners. , automotive gearboxes, pressure vessels, ship plates, armor protection, etc. to replace existing metal materials
[0004] The epoxy resin hand lay-up process currently used for composite materials, due to the backward process, the resin content cannot be accurately controlled, and the quality cannot be guaranteed. In addition, it uses ordinary epoxy resin and curing crosslinking agent, which cannot meet the requirements of replacing metal materials. strength requirements

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Modified thermosetting ultra-high polymer epoxy resin railroad track elastic bar insulation gauge block

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] Embodiment 1: a modified thermosetting ultra-high polymer epoxy resin railway track elastic strip Type III insulating gauge block, characterized in that it contains 12-18% by weight of modified thermosetting epoxy resin, 4-6% by weight 60-86% by weight of fibrous reinforcing material, 5.5-8.5% by weight of powder reinforcing material additive, the sum of the amount of the above components is 100%.

[0015] The modified thermosetting epoxy resin contains 14-16% (14% or 14.8% or 15% or 15.5% or 16%) of bisphenol A epoxy resin and 0.15-0.25% (0.15% or 0.2% or 0.25%) by weight of polyether-modified methyltetrahydrophthalic anhydride toughener; the 14-16% by weight of bisphenol A epoxy resin is composed of E-51 epoxy resin and E-44 ring Oxygen resin is formed in a ratio of 2:1; the hyperbranched imidazole amidated derivative curing agent is made of trimethylolpropane 15-20% (15% or 16% or 17% or 18% or 19% or 20%), 2,2-dimethylolpropionic acid 15-21% (15% or 16% or 17% or 1...

Embodiment 2

[0019] Embodiment 2: On the basis of embodiment 1, the modified thermosetting epoxy resin containing 15% by weight, the hyperbranched curing crosslinking agent of 5% by weight, the fibrous reinforcing material of 73% by weight, 7% by weight powder reinforcement additives.

Embodiment 3

[0020] Embodiment 3: On the basis of Embodiment 1 or 2, a method for preparing a modified thermosetting ultra-high molecular epoxy resin railway track elastic strip III type insulating gauge block, 12-18% by weight of modified thermosetting Epoxy resin and 5.5-8.5% by weight of powder reinforcing material additives are mixed and ground into a uniform slurry, and 4-6% by weight of hyperbranched curing cross-linking agent is added in proportion and stirred evenly, and then soaked in a quantitative 60-86 % by weight fiber reinforced material to make a thick paste or paste prepreg with a viscosity of 50000-100000Pa.s, the sum of the above components is 100%, and then the prepreg is placed in a heated mold, After exhausting, apply a pressure of more than 1000KN, control the temperature at 165-175°C, and undergo secondary curing for 3-6 minutes to obtain the finished modified thermosetting ultra-high polymer epoxy resin elastic strip type III insulating gauge block for railway tracks...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a modified thermosetting ultrahigh-molecular epoxy rein screw spike special for a railway, which is good in corrosion resistance and weather resistance and high in strength, wherein the performance of the composite material can conform to that of low-carbon steel (such as strength requirement on a steel workpiece Q235 specified by GB / T700-1988Q235). The modified thermosetting ultrahigh-molecular epoxy resin screw spike comprises the following components by weight percent: 12-18% of modified thermosetting epoxy resin, 4-6% of hyperbranched solidifying cross-linking agent, 60-86% of fibrous reinforcing materials and 5.5-8.5% of powdered reinforcing material additive. The modified thermosetting ultrahigh-molecular epoxy resin screw spike has the advantages that a molecular structure not only contains a large quantity of flexible chain sections to buffer brittleness and hardness of epoxy resin, but also contains an end-capped epoxy group which can participate in curing reaction, and the toughening effect is obvious, so that not only is the bonding strength of a system improved, but also the compression strength and the shearing strength of the materials are improved greatly.

Description

technical field [0001] The invention relates to a modified thermosetting ultra-high polymer epoxy resin for railway tracks with good corrosion resistance, good weather resistance, high strength, and performance reaching low-carbon steel (such as the strength requirements of Q235 steel workpieces specified in GB / T700-1988Q235). The elastic bar type III insulating gauge block belongs to the field of manufacturing modified polymer plates. Background technique [0002] At present, the raw materials used for the baffle seats of type I and II railway clips are metal carbon steel, nylon 6 (polyamide 6) and modified nylon 66 (modified polyamide 66). Not resistant to rust, rusted workpieces quickly lose their proper performance; nylon 6 baffle seat and modified nylon 66 due to their structural characteristics (anti-fatigue strength loss and low temperature difference, etc.) Embrittlement generally occurs in arid areas, and its service life is greatly limited. [0003] There are als...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C08L63/02C08L71/00C08K13/04C08K7/14C08K7/06C08K7/10C08K5/1539C08K5/06C08K5/09C08K5/1575C08K5/3445E01B9/66
Inventor 高原
Owner HANGZHOU DAGU NEW MATERIAL
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products