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Method for recycling alkali and aluminum in process of treating bayer red mud by calcification-carbonization method

A Bayer process red mud and recovery method technology, which is applied in the field of recovery of alkali and aluminum in the process of processing Bayer process red mud, can solve the problems of low overall yield, large loss of alumina, high alkali content, etc., and achieve good overall benefits, The effect of low production energy consumption and mine consumption reduction

Active Publication Date: 2014-07-23
DONGDA NONFERROUS SOLID WASTE TECH RES INST LIAOLING CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, more than 80% of alumina in my country is produced by the Bayer process, and the silicon-containing phase in bauxite will be converted into hydrated sodium aluminosilicate (Na 2 O·Al 2 o 3 1.7SiO2 2 ·nH 2 O), that is, 1 kg of silica in the mineral will cause 1 kg of alumina to be taken away from the red mud and cause a loss of 0.608 kg of alkali
The presence of alkali and aluminum in red mud has caused two problems: first, the alkali content is too high, making red mud unusable in bulk industries such as cement; second, when processing low-grade bauxite, the alumina is lost too much Large, low overall yield
Although some alumina production enterprises dealkalize red mud and use it in cement and other industries, there are still two problems in the direct dealkalization process: first, using lime to dealkalize red mud can only recycle the red mud Sodium oxide, although the alkali content in red mud can be reduced to the requirements of the cement industry, but due to the single product, the overall income is small; second, dealkalization in low-concentration alkali solution or clear water, the red mud produced after dealkalization The low-concentration alkaline solution cannot be used directly, and needs to be concentrated by evaporation, which consumes a lot of energy

Method used

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  • Method for recycling alkali and aluminum in process of treating bayer red mud by calcification-carbonization method
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Examples

Experimental program
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Effect test

Embodiment 1

[0051] Mix Bayer process red mud with lime and calcium aluminate and carry out calcification dealkalization transformation reaction in high-concentration sodium hydroxide mother liquor with a sodium oxide concentration of 300g / L. Lime and calcium aluminate are used as calcium sources, and the amount of calcium aluminate added The amount of lime added is 38.63t, the amount of lime added is 83.16t, the mass ratio of the total mass of calcium oxide contained in calcium aluminate and lime to red mud is 1:1, and the mixture of sodium hydroxide mother liquor, red mud, lime and calcium aluminate The liquid-solid ratio is 3:1ml / g, the reaction temperature is 180°C, and the reaction time is 60 minutes. After the red mud transformation reaction, the slurry is separated from the liquid and solid, and all the silicon-containing phases in the red mud are converted into hydrated garnet and enter the solid phase for calcification. In the slag, the liquid phase is a high-concentration sodium h...

Embodiment 2

[0058] Mix Bayer process red mud with calcium aluminate and carry out calcification dealkalization transformation reaction in sodium hydroxide mother liquor with a concentration of sodium oxide of 100g / L. Calcium aluminate is used as the calcium source, and the amount of calcium aluminate added is 83t. The mass ratio of the total mass of calcium oxide contained in calcium to red mud is 0.4:1, the liquid-solid ratio of sodium hydroxide mother liquor to the mixture of red mud and calcium aluminate is 5:1ml / g, the reaction temperature is 80°C, and the reaction time is After 10 minutes of reaction, the ore pulp was obtained. After the solid-liquid separation of the ore pulp, the silicon-containing phase in the red mud was completely converted into hydrated garnet and entered into the solid-phase calcified slag. The liquid phase was a high-concentration sodium hydroxide solution containing sodium aluminate. After the reaction, the high-concentration sodium hydroxide solution with a ...

Embodiment 3

[0064] Mix Bayer process red mud with lime and calcium aluminate and carry out calcification dealkalization transformation reaction in high-concentration sodium hydroxide mother liquor with a sodium oxide concentration of 240g / L. Lime and calcium aluminate are used as calcium sources, and calcium aluminate is added The amount of lime added is 39.4t, the amount of lime added is 43.3t, the mass ratio of the total mass of calcium oxide contained in calcium aluminate and lime to red mud is 0.5:1, and the ratio of sodium hydroxide mother liquor to red mud, lime and calcium aluminate The liquid-solid ratio of the mixture is 7:1ml / g, the transformation temperature is 120°C, and the transformation time is 60 minutes. After the transformation, the silicon-containing phase in the red mud is completely transformed into hydrated garnet and enters the solid-phase calcified slag, and the liquid phase contains sodium aluminate The high-concentration sodium hydroxide solution, take the solutio...

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Abstract

The invention relates to the field of environment protection, and in particular relates to a method for recycling alkali and aluminum in a process of treating bayer red mud by a calcification-carbonization method. The method comprises the steps of mixing the bayer red mud with calcium aluminate or lime and the calcium aluminate to obtain a mixture, performing calcification dealkalization transformation on the mixture in high-concentration alkali liquid with the caustic alkali concentration being 100-300g / L, totally converting silicon-containing phases in the red mud into calcified slag generated in a dealkalization process in the form of hydrate garnet, carbonizing the calcified slag to obtain carbonized slag, then o carrying out low-temperature aluminum smelting and aluminum precipitation to obtain a calcium aluminate product, and recycling the calcium aluminate product in the red mud calcification dealkalization transformation process. Part of alkali and aluminum-containing liquid phases subjected to calcification dealkalization transformation can be reused as supplement alkali in a bayer production process. The method disclosed by the invention can realize recycling of alkali and aluminum in the red mud and harmless treatment of the bayer red mud, and is an energy-saving and environment-friendly red mud utilization method.

Description

technical field [0001] The invention relates to the field of environmental protection, in particular to a method for recovering alkali and aluminum in the process of processing Bayer process red mud. technical background [0002] Aluminum is a pillar industry in my country's non-ferrous metallurgical industry. As of 2013, my country's primary aluminum production capacity reached 18 million tons, and its alumina production capacity was close to 40 million tons, ranking first in the world. At present, more than 80% of alumina in my country is produced by the Bayer process, and the silicon-containing phase in bauxite will be converted into hydrated sodium aluminosilicate (Na 2 O·Al 2 o 3 1.7SiO2 2 ·nH 2 O), that is, 1 kg of silica in the mineral will cause 1 kg of alumina to be taken away in the red mud, and cause 0.608 kg of alkali loss. The presence of alkali and aluminum in red mud has caused two problems: first, the alkali content is too high, making red mud unusable i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B09B3/00C01F7/16C01D1/04C01F7/47
CPCB09B3/00C01D1/04C01F7/16B09C1/08C01F7/20C01F7/47
Inventor 张廷安吕国志刘燕张子木朱小峰豆志河
Owner DONGDA NONFERROUS SOLID WASTE TECH RES INST LIAOLING CO LTD
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