A polyurethane/silicate composite material for quickly repairing concrete pavement potholes and its preparation method

A technology for concrete pavement and composite material, which is applied in the field of polyurethane/silicate composite material for quick repair of concrete pavement potholes and its preparation field, can solve the problem of short pot life and operation time, difficult mixing and mixing operation, and repair and hardening time. Long and other problems, to achieve the effect of simple and fast repair methods, labor-saving maintenance, and ensuring driving safety and comfort

Inactive Publication Date: 2016-02-17
北京艾施姆科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] Further analysis of the above-mentioned disclosed prior art has accelerated the repair time of concrete pavement to a certain extent, but there are still some problems. The first is that the repair and hardening time of the repair material with cement or epoxy cement as the main raw material is long, and the construction The progress is slow, which has a great impact on traffic, especially when the ambient temperature is low; second, the repair material with cement as the main raw material has high hardness, high brittleness, and high shrinkage rate. It is easy to break and peel off again under the action of water erosion; the third is that the strength of the repaired asphalt concrete as the main raw material is not uniform with that of the original concrete pavement, resulting in inconsistent load conduction after stress, easy to fall off after repairing, and the service life is relatively short
Fourth, the fiber-reinforced cement concrete has high strength, but it is difficult to mix and mix; the high-alumina cement hardens quickly, and the early strength is high under high temperature conditions, but the pot life and operability time are short, and it is not easy to adjust. The curing process has a certain shrinkage, and the ambient temperature The lower the hardening time is longer

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0067] The preparation method of polyurethane elastomer particles in the C component is as follows

[0068] Take 3.3 parts of oxypropylene polyether polyol N2108 and 16.7 parts of oxypropylene polyether polyol N204 and mix them to form 100 parts of oxypropylene polyether polyol with an average molecular weight of 800. Dehydrate under vacuum for 2 hours. After dehydration, cool down to 60°C, add 60 parts of MDI-50 and stir evenly in the reactor, control the temperature to rise to 80°C and react for 2 hours. After the reaction is completed, defoam to clear, and obtain 160 parts of -NCO groups Polyether polyurethane prepolymer with a mass content of 6.0%, then heated and melted 27.5 parts of MOCA, mixed with it and stirred rapidly, defoamed, poured into 2mm thick sheets, and then vulcanized at 120°C for 12 hours, cut and crushed into granules Diameter<2.0mm, the polyurethane elastomer particle is obtained, and its hardness is more than or equal to 50 (Shore D).

Embodiment 1

[0071] Component A: Take 2 parts of MDI-508, 8 parts of 3-ethyl-2-methyl-2-(3-methylbutyl)-1,3-oxazolidine, and 10 parts of triethylene glycol diacetate Put it in a dry mixing container, mix and stir evenly at room temperature under the protection of dry nitrogen to obtain component A, put it in a barrel and fill it with nitrogen and seal it for storage;

[0072] Component B: Take 92 parts of water glass, 5 parts of deionized water, 0.5 parts of triethanolamine, 0.5 parts of catalyst, 1.5 parts of water-based black slurry, and 0.5 parts of cetyltrimethylammonium bromide. In a mixing container, stir and mix evenly to obtain component B, and keep it sealed.

[0073] Polyurethane / silicate composite preparation:

[0074] Mix the above-mentioned components A and B and stir them quickly evenly, then add 100 parts of crushed stones, 30 parts of P.O42.5 cement, and 30 parts of polyurethane elastomer particles in the C component, and then stir quickly and mix well before pouring Go i...

Embodiment 2

[0078] A component: Take 90 parts of MDI-50, 5 parts of 3-ethyl-2-methyl-2-(3-methylbutyl)-1,3-oxazolidine, 5 parts of triethylene glycol diacetate Place in a dry mixing container, mix and stir evenly at room temperature under the protection of dry nitrogen, and store in a barrel filled with nitrogen and sealed;

[0079] Component B: Take 96 parts of water glass, 2.2 parts of deionized water, 0.2 part of triethanolamine, 0.1 part of catalyst, 1 part of water-based black paste, 0.5 part of cetyltrimethylammonium bromide, and place the above materials at room temperature In a mixing container, stir and mix evenly to obtain component B, and keep it sealed.

[0080] Polyurethane / silicate composite preparation:

[0081] Mix the above-mentioned components A and B and stir them quickly evenly, then add 300 parts of crushed stones, 30 parts of P.O42.5 cement, and 30 parts of polyurethane elastomer pellets in the C component, and then stir and mix them uniformly Pour it into the conc...

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Abstract

The invention relates to a polyurethane / silicate composite material for rapidly repairing concrete pavement pit and a preparation method thereof. The composite material consists of a component A, a component B and a component C. The preparation method comprises the steps that the component A and the component B are rapidly and uniformly stirred according to the mass ratio of 1 to 1, and the component C is added and further uniformly stirred to obtain the polyurethane / silicate composite material. The uniformly stirred materials are timely poured and paved into the concrete pavement pit and slicked, and the surface is paved with fine sand to solidify and have transport service after 120min. The composite material has favorable cohesiveness with the original pavement fracture surface, and the solidified product has favorable rigidity, toughness, abrasive resistance, pressing resistance, fatigue resistance, skid resistance and energy absorption and noise reduction, so that the driving safety of vehicles is ensured, the purpose of rapidly repairing the pavement is achieved, and the time of blocking off traffic is reduced. The polyurethane / silicate composite material can be widely applied to rapid repairing of concrete buildings in the fields of municipal administration pavement, expressway and concrete playground and airports, and can be applied to filling and rapid maintenance of bridge flexible gaps.

Description

technical field [0001] The invention relates to a concrete pavement repair and maintenance material and a preparation method thereof, in particular to a polyurethane / silicate composite material for quickly repairing concrete pavement pits and a preparation method thereof. technical background [0002] In the road paving and maintenance mileage, cement road paving and maintenance account for about one-third. During the use of concrete pavement, due to repeated rolling of traffic loads, seasonal climate changes, freezing and thawing, and water erosion, concrete pavement is inevitable. The ground will produce subsidence, expansion, corrosion and other phenomena, which are specifically manifested as cracks, inclinations, surface concrete falling off the concrete pavement, and damage such as pockmarks and pits that are exposed. After the concrete pavement is damaged, it needs to be maintained and repaired in time. The use of suitable and ideal repair materials can not only quick...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B28/26C04B28/04
Inventor 王畅铭姚亮于泳潭
Owner 北京艾施姆科技有限公司
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