Screen printing type casting diamond dry grinding sheet and manufacturing process thereof

A manufacturing process and diamond technology, which is applied in the field of screen printing cast diamond dry grinding discs and its manufacturing process, can solve the problems of high equipment power and thermal requirements, lower grinding temperature, and unfavorable energy saving and environmental protection, etc., to achieve no power Consumption, improved heat resistance, less clogging effect

Active Publication Date: 2015-08-05
HUBEI LITTLE ANT DIAMOND TOOLS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The invention patent with the notification number CN101722478A discloses a diamond dry grinding disc and its manufacturing method. The abrasive layer of the dry grinding disc is made of a mixture of high temperature resistant resin, diamond particles and wear-resistant and heat-dissipating additives. The additives of wear-resistant and heat-resistant materials can significantly improve the heat resistance of the resin in the abrasive layer, and the process has been improved. It can be molded by first closing the mold, hot pressing, and then curing, and can be made into a thicker dry abrasive sheet. The invention manufactures Although the advanced diamond dry grinding disc can not only resist high temperature, but also can perform continuous grinding work for a long time, it also only improves the heat resistance of the diamond dry grinding disc itself, and does not reduce the grinding temperature.
The molding method of mold closing and hot pressing has high requirements on equipment power and heat, which is not conducive to energy saving and environmental protection

Method used

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  • Screen printing type casting diamond dry grinding sheet and manufacturing process thereof
  • Screen printing type casting diamond dry grinding sheet and manufacturing process thereof
  • Screen printing type casting diamond dry grinding sheet and manufacturing process thereof

Examples

Experimental program
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Effect test

example 1

[0029] Example 1: A kind of screen printing type casting method diamond dry grinding disc, the specific manufacturing steps are as follows:

[0030] (1) Take the material of the abrasive working layer according to the following parts by volume: the liquid phenolic resin of 40% parts by volume, the liquid epoxy resin of 5% parts by volume, the diamond abrasive of 21% parts by volume, the cryolite of 2% parts by volume , the sodium lauryl sulfate of 5% parts by volume, the copper powder of 10% parts by volume, the zinc oxide of 17% parts by volume;

[0031](2) Add all the above-mentioned substances into the mixer and stir for 2 hours until fully mixed, and prepare abrasive layer slurry. After the materials of the volume fraction of the above components are mixed evenly, a suitable viscosity and natural shape can be formed. slurry;

[0032] (3) Lay the prepared cotton base layer on a flat workbench, and then select a screen printing mold that matches the design drawing to be pla...

example 2

[0035] Example 2: A kind of screen printing type casting method diamond dry grinding disc, the specific manufacturing steps are as follows:

[0036] (1) Take the material of the abrasive working layer according to the following parts by volume: the liquid epoxy resin of 32% parts by volume, the melamine formaldehyde resin of 8% parts by volume, the diamond abrasive of 15% parts by volume, the cryolite of 8% parts by volume , 12% by volume of copper powder, 15% by volume of silicon carbide; 10% by volume of zinc oxide;

[0037] (2) Add all the above-mentioned substances into the mixer and stir for 1 hour until fully mixed, and prepare the abrasive layer slurry;

[0038] (3) Lay the prepared cotton base layer on a flat workbench, and then select a screen printing mold that matches the design drawing to be placed on the surface of the textile according to the structural design drawing of the dry grinding sheet;

[0039] (4) Pour the abrasive layer slurry mixed in step (1) on the...

example 3

[0041] Example 3: A kind of screen printing type casting method diamond dry grinding disc, the specific manufacturing steps are as follows:

[0042] (1) Take the material of the abrasive working layer according to the following parts by volume: liquid phenolic formaldehyde of 30% parts by volume, polyimide of 15% parts by volume, diamond abrasive of 25% parts by volume, cryolite of 3% parts by volume; 12% by volume of aluminum powder, 10% by volume of strontium oxide; 5% by volume of aluminum oxide;

[0043] (2) Add all the above-mentioned materials into the mixer and stir for 4 hours to fully mix, and prepare the abrasive layer slurry;

[0044] (3) Lay the prepared cotton base layer on a flat workbench, and then select a screen printing mold that matches the design drawing to be placed on the surface of the textile according to the structural design drawing of the dry grinding sheet;

[0045] (4) Pour the abrasive layer slurry mixed in step (1) on the mold, and use a special...

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Abstract

The invention provides a screen printing type casting diamond dry grinding sheet and a manufacturing process thereof. The manufacturing process comprises placing the following materials of, by volume, 30 to 50% of binding agent, 2 to 25% of diamond grinding materials, 1 to 10% of endothermic agent, 0 to 5% of foaming agent, 5 to 12% of cooling agent and 10 to 30% of grinding materials into a mixer to be mixed for 1 to 4 hours; brushing mixed paste on a textile base layer through a screen printing die; lifting up the die to be naturally solidified for 3 to 36 hours at the room temperature or placing the die into an oven to be solidified for 1 to 42 hours under the condition of 60 to 300 DEG C; adhering a layer of nylon buckle wool surface or nylon buckle hook surface onto the bottom surface of the textile base layer through a polymer adhesive; trimming the edge to obtain a dry grinding sheet finished product. According to the screen printing type casting diamond dry grinding sheet and the manufacturing process thereof, devices are simple, the process is advanced, the heat resistance of the dry grinding is improved, most of the heat generated in the grinding process can be absorbed, and the grinding temperature is directly reduced.

Description

technical field [0001] The invention relates to a diamond grinding disc for grinding and polishing of non-metallic materials, in particular to a screen-printing casting method diamond dry grinding disc and a manufacturing process thereof. Background technique [0002] Non-metallic materials are more and more widely used in production and life, such as from cement floor to granite, marble, ceramic floor, the wide application of glass in photovoltaic and mobile phone panels, and the emergence of sapphire mobile phone panels. In many fields, the requirements for processing quality are getting higher and higher. However, due to the limitation of materials and environment, it is not suitable to use coolant for cooling during processing. Dry grinding and dry polishing must be used to achieve the required surface processing quality. However, another problem arises. Grinding without cooling liquid will inevitably increase the temperature of the processed surface. Therefore, dry grin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24D3/32B24D3/34B24D18/00
CPCB24D3/32B24D3/344B24D18/0054
Inventor 邹林汇国庆吴周强
Owner HUBEI LITTLE ANT DIAMOND TOOLS CO LTD
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