Environment-friendly faucet with ceramic coating and manufacturing method of environment-friendly faucet

A technology of ceramic coating and production method, which is applied in the direction of coating, valve operation/release device, valve details, etc. It can solve the problems of affecting water performance, faucet is easy to cause corrosion, and is highly toxic, so as to achieve strong adhesion, Ceramic coating is bright and ceramic coating is stable

Active Publication Date: 2015-10-21
HUNAN ZHENHUI PIPE IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The surface treatment of the existing faucet shell adopts the electroplating layer treatment method, and the discharge of wastewater, waste residue, and waste electroplating solution such as pickling and alkali washing of electroplating is the biggest source of polluting the land and water resources and the environment, and the acid-alkali washing It takes 40-60 years for the land through which waste water, waste residue, and waste electroplating solution have been discharged to recover crops. Acid and alkali: These substances will change the pH value of the water and affect the performance of the water. Cyanide: It is highly toxic and will kill all kinds of water. species of aquatic organisms, metal ions: nickel, chromium, and mercury ions are absorbed by Becker-like organisms and plants, and will accumulate in their bodies. Once people eat these contaminated foods by mistake, they will be poisoned; wastewater discharge such as: chrome-plating wastewater Plated 10 3 m 2 The wastewater produced by the workpiece contains 37kg of hexavalent chromium, and 90% of the amount of cyanide is excluded from the cyanide wastewater. , heart and other diseases, in many countries such as the European Union and the United States, hexavalent chromium and chromium-containing products have been strictly restricted. Electroplating chromium and even Dacromet have reformed into chrome-free alternative products; and the faucet industry is electroplating For chromium products, no organisms and fish can be seen in the ponds, creeks, and pools around the electroplating area where these faucets are produced; secondly, the acid, alkali, salt, mist and amine gas in the home improvement kitchen are the most likely to cause corrosion to the faucet, especially It is the sulfur-containing soot in the kitchen when coal is burned in rural areas. The electroplated faucet has been used for less than 3-6 months, and the surface electroplating layer is oxidized and rusted, which makes people's eyes full of rust stains and makes the kitchen and bathroom unsightly. Defects such as the service life of the product

Method used

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  • Environment-friendly faucet with ceramic coating and manufacturing method of environment-friendly faucet

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0081] The proportion is calculated according to the weight, and the total weight of this embodiment is 150 copies

[0082] A. Ceramic coating 2 The preparation steps of the material are as follows:

[0083] The component distribution ratio is based on weight

[0084] Ⅰ, base material production

[0085] ⑴ 9.0 parts of porcelain powder, 1.5 quartz powder, 3.0 copies of dioxide (replaced by the quality percentage: 66.7%porcelain powder, 11.1%quartz powder, 22.2%of the dioxide)material;

[0086] 所 Place the step ⑴ mixing in the sintering oven, perform high temperature reactions at 1300 ° C, sintering 1.5h, cooling, and sintering;

[0087] (3) The sintering material obtained from the step is placed in the grinding equipment, crushed and worn into 560 granular mixture;

[0088] 所 所, put the mixing material in the drying equipment, dry it, and get the base material;

[0089] Ⅱ.

[0090] 乙, 107.1 copies of polytetrafluoroethylene dispersion liquid in the mixer, fully stir;

[0091] Ⅲ, a...

Embodiment 2

[0142] The distribution ratio of the component is based on the weight, and the total weight of the embodiment is 500 copies

[0143] A. Ceramic coating 2 The preparation steps of the material are as follows:

[0144] The component distribution ratio is based on weight

[0145] Ⅰ, base material production

[0146] ⑴ 10.0 parts of porcelain powder, 5.0 quartz powder, 10.0 copies of dioxide (replaced by 40%of the quality percentage of porcelain powder, 20%quartz powder, and 40%of the dioxide), mixing in the mixerIt

[0147] 所 Place the step ⑴ mixing in the sintering furnace, perform high temperature reactions at 1350 ° C, sintering 2.0h, cooling, to be sintered;

[0148] (3) The sintering material obtained in step ⑵ is placed in the grinding equipment, crushed and worn into 600 granular mixture;

[0149] 所 所, put the mixing material in the drying equipment, dry it, and get the base material;

[0150] Ⅱ.

[0151] 乙, 421.5 parts of polytetrafluoroethylene dispersion liquid are placed i...

Embodiment 3

[0203] The distribution ratio of the component is based on the weight, and the total weight of this embodiment is 800 copies

[0204] A. Ceramic coating 2 The preparation steps of the material are as follows:

[0205] The component distribution ratio is based on weight

[0206] Ⅰ, base material production

[0207] ⑴In 48.0 parts of porcelain powder, 24.0 copies of quartz powder, 40.0 copies of dioxide (replaced by 42.9%of porcelain powder, 21.4%of quartz powder, 35.7%of the dioxide).It

[0208] 所 Put the step ⑴ Mixing in the sintering oven, perform high temperature reactions at 1250 ° C, sintering 1.0h, cooling, and sintering;

[0209] (3) The sintering material obtained from the step is placed in the grinding equipment, crushed and worn into 520 granular mixture;

[0210] 所 所, put the mixing material in the drying equipment, dry it, and get the base material;

[0211] Ⅱ.

[0212] 乙, 460.8 portion of the polytetrafluoroethylene dispersing solution is placed in the mixer, stirred f...

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Abstract

Provided are an environment-friendly faucet with a ceramic coating and a manufacturing method of the environment-friendly faucet. The environment-friendly faucet with the ceramic coating comprises a base body and the ceramic coating attached to the base body. The base body is composed of a valve, a valve element, a handle and a water nozzle. Ceramic coating batch is composed of a base material, polytetrafluoroethylene dispersion liquid, molybdenum disulfide, bronze powder, titanium dioxide, polyphenylene sulfide resin, titanate coupling reagent, antifoaming agents, flatting agents and texanol ester alcohol by percentage composition. The manufacturing method comprises the operating steps of base body treatment, coating covering, high-temperature sintering and product inspection and storage. The manufacturing method of the environment-friendly faucet with the ceramic coating is further included. The defects that serious environmental pollution is caused by an electroplating treatment process of an existing faucet surface layer to a product source area, the surface of the faucet is prone to be corroded and rusted, and the service life is short are overcome.

Description

Technical field [0001] The present invention involves an environmentally friendly ceramic tap and its production method. Background technique [0002] The surface treatment of the existing faucet shells is used to apply electroplating layer treatment methods, and the discharge of wastewater, waste residue, and waste electroplating of electroplating pickles, alkaline washing, and waste electroplangeal fluid is the biggest source of polluting land, water resources and environment, and acid and alkali washing.The land discharged by wastewater, waste residue, and waste electroplatidal liquid will take 40 to 60 years to resume sowing crops, acid and alkali: these substances will change the pH value of the water, affect the performance of the water.Planting water creatures, metal ions: nickel, chromium and mercury ions are absorbed by Baker creatures and plants, and will accumulate their bodies. Once people eat these contaminated foods by mistake, they will be poisoned;Plating 10 3 m 2...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09D127/18C09D181/02C09D7/12C04B35/01F16K27/00F16K31/60
Inventor 肖和飞张谭伟
Owner HUNAN ZHENHUI PIPE IND
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