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Ceramic friction material mixture and mixing method thereof

A technology of friction materials and mixtures, applied in the direction of friction linings, chemical instruments and methods, and other chemical processes, to achieve the effect of reducing wear rate and improving quality and performance

Active Publication Date: 2015-12-02
贵州领想科技制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, despite this, the selection of raw materials and the ratio of raw materials for ceramic friction materials in the prior art are still Chinese medicine topics that have been studied for a long time in this field, and after reasonable ratio design for selecting cheap raw materials, the prepared ceramic friction materials The performance of materials, especially the improvement of physical and mechanical properties and wear resistance, has become a technical problem for those skilled in the art for a long time, and it has not been seen in the prior art how to mix the raw materials of ceramic friction materials to help Technical literature reports on quality improvement of ceramic friction materials

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] A kind of ceramic friction material mixture, its raw material composition by weight is silicon dioxide 5kg, molybdenum disulfide 3kg, diesel oil 0.5kg, manganese carbonate 10kg, phosphate rock 11kg, graphite 3kg, diatomite 8kg, ceramic fiber 30kg, carbon fiber 5kg , phenolic resin 3kg, sodium dodecylbenzenesulfonate 5kg. Described manganese carbonate, its manganese content is 11%. Described manganese carbonate has a silicon content of 37%. The calcium content of the phosphate rock is 11%. Described phosphate rock, its content of phosphorus pentoxide is 13%. The ceramic fiber has a diameter of 25um and a length of 8mm. The carbon fiber has a diameter of 10um and a length of 20mm.

Embodiment 2

[0032] A ceramic friction material mixture, its raw material components by weight are 10kg of silicon dioxide, 7kg of molybdenum disulfide, 1.5kg of diesel oil, 20kg of manganese carbonate, 15kg of phosphate rock, 7kg of graphite, 15kg of diatomite, 50kg of ceramic fiber, and 10kg of carbon fiber , phenolic resin 5kg, sodium dodecylbenzenesulfonate 12kg. Described manganese carbonate, its manganese content is 17%. Described manganese carbonate has a silicon content of 48%. The calcium content of the phosphate rock is 27%. Described phosphate rock, its content of phosphorus pentoxide is 40%. The ceramic fiber has a diameter of 37um and a length of 20mm. The carbon fiber has a diameter of 34um and a length of 30mm. The phenolic resin is prepared by using acorn powder, barium sulfide, cashew nut shell oil, borax, and tung oil as modifiers and modified. Described modifying agent, its raw material composition by weight is acorn powder 3kg, barium sulfide 7kg, cashew nut shell ...

Embodiment 3

[0034] A kind of ceramic friction material mixture, its raw material composition by weight is silicon dioxide 7kg, molybdenum disulfide 5kg, diesel oil 1kg, manganese carbonate 15kg, phosphate rock 13kg, graphite 5kg, diatomite 11kg, ceramic fiber 40kg, carbon fiber 8kg, 4kg of phenolic resin, 10kg of sodium dodecylbenzenesulfonate. Described manganese carbonate, its manganese content is 15%. Described manganese carbonate has a silicon content of 44%. The calcium content of the phosphate rock is 21%. Described phosphate rock, its content of phosphorus pentoxide is 26%. The ceramic fiber has a diameter of 30um and a length of 11mm. Described carbon fiber, its diameter is 23um, and length is 25mm. The phenolic resin is prepared by using acorn powder, barium sulfide, cashew nut shell oil, borax, and tung oil as modifiers and modified. Described modifying agent, its raw material composition by weight is acorn powder 5kg, barium sulfide 9kg, cashew nut shell oil 20kg, borax 3k...

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Abstract

The invention relates to the technical field of ceramic friction materials, particularly a ceramic friction material mixture and a mixing method thereof. Silicon dioxide, molybdenum disulfide, diesel, manganese carbonate ore, phosphorite, graphite, diatomite, ceramic fibers, carbon fibers, a phenolic resin and sodium dodecyl benzene sulfonate used as raw materials are selected and proportioned to prepare the ceramic friction material. The kinetic friction coefficient of the ceramic friction plate prepared from the ceramic friction material is 0.22-0.23, the static friction coefficient is 0.24-0.25, the kinetic / static friction ratio is 0.88-0.955, and the wear rate is 7.5*10<-6>mm<3>.J<-1>-9*10<-6>mm<3>.J<-1>. By combining the raw material proportioning and adding the manganese carbonate ore and phosphorite, the properties of the ceramic friction material mixture are improved, so that the frictional properties (especially stability, oil conductivity and physical and mechanical properties) of the ceramic friction material are improved.

Description

technical field [0001] The invention relates to the technical field of ceramic friction materials, in particular to a ceramic friction material mixture and a mixing method thereof. Background technique [0002] With the characteristics of high hardness, strong wear resistance, strong corrosion resistance and high temperature resistance of ceramic friction materials, ceramic friction materials have developed rapidly in the field of braking. For this reason, a large number of researchers have studied ceramic friction materials. Research has been carried out from multiple angles, such as "A Ceramic Fiber Paper-based Friction Plate and Its Manufacturing Method" with the patent No. 201210374719.2. The purpose is to provide a friction plate with high friction coefficient and good wear resistance; It has the characteristics of simple process and convenient and easy manufacture. The ingredients used are: ceramic fiber, carbon fiber, aramid pulp fiber; long-fiber tissue paper, diato...

Claims

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Application Information

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IPC IPC(8): C09K3/14F16D69/02
Inventor 周贵宏单全庆
Owner 贵州领想科技制造有限公司
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