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Continuous casting and rolling method and equipment for manufacturing silicon carbide particle reinforced aluminum matrix composite profiles

A technology of silicon carbide particles and reinforced aluminum matrix, which is applied in the field of casting and rolling forming of elemental metals and metal matrix composite materials, can solve the problems of poor machinability, uneven structure, interface damage, etc., and achieves enhanced mixing uniformity, convenient cost, low cost effect

Active Publication Date: 2017-07-25
YANSHAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the generally poor machinability of SiCp / Al composite materials, extrusion, die forging and other forming processes are mainly used for the processing of special-shaped cross-section profiles.

Method used

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  • Continuous casting and rolling method and equipment for manufacturing silicon carbide particle reinforced aluminum matrix composite profiles
  • Continuous casting and rolling method and equipment for manufacturing silicon carbide particle reinforced aluminum matrix composite profiles
  • Continuous casting and rolling method and equipment for manufacturing silicon carbide particle reinforced aluminum matrix composite profiles

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0061] In the first embodiment of the present invention, a continuous casting and rolling process is used to prepare a SiCp / Al composite profile with a volume fraction of 10% and a substrate of 6061 aluminum alloy, such as Figure 4 As shown, the section of the profile is in the shape of a "dog bone", and the specific steps are as follows:

[0062] S1, such as image 3 As shown, first select the "dog-bone"-shaped roll sleeve to assemble it into a cast roll system, and adjust the roll gap to 3mm;

[0063] S2, put the base aluminum alloy raw material into the ladle, pass argon gas into the composite slurry preparation device from the protective gas conduit 16, set the heating temperature of the heating furnace to 700°C, heat the aluminum alloy in the ladle to a molten state, and the metal Melt temperature is monitored by thermocouple test;

[0064] S3, use the blades of the electric stirrer to stir the metal melt quickly, after forming a vortex in the center of the ladle, add ...

Embodiment 2

[0068] The second embodiment of the present invention is that the single-quality 6061 aluminum alloy is produced by continuous casting and rolling, such as Figure 6 For the variable cross-section profile shown, the specific steps are as follows:

[0069] S1, such as Figure 5 As shown in the figure, first select the roll sleeve with variable section in the shape of "I" to form the casting roll system, and adjust the roll gap of the flat part to 5mm;

[0070] S2, put 6 aluminum alloy raw materials into the ladle, set the heating temperature of the heating furnace to 680°C, heat the aluminum alloy in the ladle to a molten state, and the temperature of the molten metal is monitored by a thermocouple test;

[0071] S3, adjust the centering roll gap of the distribution flow assembly, and maintain its height at about 30mm, set the casting-rolling machine speed at 2m / min, and start the casting-rolling machine;

[0072] S4, open the sliding nozzle, adjust the outflow speed, pour th...

Embodiment 3

[0074] The third embodiment of the present invention utilizes the continuous casting and rolling method to produce periodic variable-thickness cross-section profiles with 304 stainless steel as material, schematic diagram Figure 8 As shown, the specific steps are as follows:

[0075] S1, such as Figure 7 As shown, firstly select roll sleeves with periodic rectangular section to form the casting roll system, and adjust the roll gap to 5mm;

[0076] S2, put the 304 stainless steel raw material into the ladle, set the heating temperature of the heating furnace to 1480°C, heat the 304 stainless steel material in the ladle to a molten state, and the temperature of the molten metal is monitored by a thermocouple test;

[0077] S3, adjust the centering roll gap of the distribution flow assembly, and maintain its height at about 30mm, set the casting-rolling machine speed at 1.5m / min, and start the casting-rolling machine;

[0078] S4, open the sliding nozzle, adjust the flow rate...

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Abstract

The invention provides casting-rolling forming equipment of a silicon carbide particulate reinforced Al-matrix composite section. The casting-rolling forming equipment comprises a preparation device of silicon carbide particulate reinforced Al-matrix composite slurry, a sliding nozzle, a flow distribution assembly and a twin roll caster, wherein the cross section of a groove of the twin roll caster is in a special shape. The invention further provides a continuous casting-rolling method for manufacturing the silicon carbide particulate reinforced Al-matrix composite section, the silicon carbide particulate reinforced Al-matrix composite slurry is prepared by utilizing a mechanical stirring method, and the silicon carbide particulate reinforced Al-matrix composite slurry passes through the flow distribution assembly and is continuously and uniformly injected into a casting-rolling molten pool composed of two casting roller units, so that the continuous casting-rolling forming of the silicon carbide particulate reinforced Al-matrix composite section is realized. According to the method, the liquid composite slurry is used for pouring, so that the problem of final forming of the difficult-to-form metal based composite section is solved, or the direct casting-rolling forming of single metal special-shaped section is realized by pouring other molten metals such as alloy steel, aluminum alloy, magnesium alloy and the like, a traditional extrusion forming process is replaced, and the method has the advantages of energy conservation, short flow, high efficiency and the like.

Description

technical field [0001] The invention relates to a continuous casting and rolling method and equipment for manufacturing silicon carbide particle-reinforced aluminum-based composite profiles, and belongs to the technical field of casting-rolling forming of elemental metals and metal-based composite materials. Background technique [0002] Silicon Carbide Particulate Reinforced Al-matrix Composite (SiCp / Al composite for short) has the advantages of high specific strength, specific modulus, excellent heat resistance, impact resistance and wear resistance. Special-shaped cross-section SiCp / Al composite profiles, as a new type of metal matrix composite material with both light weight and functionalization, have broad application prospects in aerospace, automobile manufacturing, shipbuilding, electronic communication and other industries. At present, the SiCp / Al green body can be obtained by stirring casting method, powder metallurgy method and spray deposition method, and then th...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D11/06B22D11/114B22D11/103
CPCB22D11/0622B22D11/103B22D11/114
Inventor 黄华贵燕猛季策杜凤山宋胜鹏
Owner YANSHAN UNIV