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Large-specification ceramic heat accumulator added with short fibers and preparation process of large-specification ceramic heat accumulator

A preparation process and a technology for a heat storage body, which are applied in the field of industrial energy saving and emission reduction equipment, can solve the problems of honeycomb ceramics with low wear resistance, low corrosion resistance, low mechanical strength, and large heat energy waste, so as to improve heat exchange. Efficiency, good corrosion resistance and resource saving effect

Inactive Publication Date: 2016-11-09
北京神雾电力科技有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0005] The invention provides a large-scale ceramic regenerator with added short fibers and its preparation process, which is used to solve the problem of poor wear resistance and corrosion resistance, irregular shape, small size, short length and large aperture of the existing honeycomb ceramics. , wall thickness, easy to block the flue during use, large waste of heat energy, low heat exchange efficiency, low mechanical strength, short life and other technical problems

Method used

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  • Large-specification ceramic heat accumulator added with short fibers and preparation process of large-specification ceramic heat accumulator
  • Large-specification ceramic heat accumulator added with short fibers and preparation process of large-specification ceramic heat accumulator
  • Large-specification ceramic heat accumulator added with short fibers and preparation process of large-specification ceramic heat accumulator

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Embodiment 1

[0035] The large-scale ceramic regenerator produced has a square cross-section; its preparation process is: (1) dry mixing, firstly add the inorganic powder into the ball mill, dry mix for 4 hours, pass through a 100-mesh sieve, and the inorganic powder is made of the following weight Proportioned components: 30 parts by weight of mullite, 12 parts by weight of kaolin, 20 parts by weight of silicon carbide, 5 parts by weight of short glass fiber, 10 parts by weight of short aluminum silicate fiber, 5 parts by weight of calcium sulfate whisker, α -Al 2 o 38 parts by weight of fine powder, 1.0 parts by weight of boron nitride, and 0.4 parts of beryllium oxide; Polyethylene oxide 1 weight part, (polyethylene glycol 400) 2 weight parts; (3) kneading, add water and lubricating oil while stirring in the kneader, when kneading, after adding 400kg material, divide into 5 times while stirring Add water, continue to stir for 5 minutes after adding water and add tung oil at one time, s...

Embodiment 2

[0038] The large-scale ceramic regenerator produced has a square cross-section. The preparation process is as follows: (1) Dry mixing. First, add the inorganic powder into the ball mill, dry mix for 6 hours, and pass through a 80-mesh sieve. The inorganic powder is made of the following weights: Proportioned components: 35 parts by weight of mullite, 13 parts by weight of kaolin, 25 parts by weight of silicon carbide, 6 parts by weight of short glass fiber, 12 parts by weight of short aluminum silicate fiber, 7 parts by weight of calcium sulfate whisker, α -Al 2 o 3 9 parts by weight of fine powder, 1.5 parts by weight of boron nitride, and 0.5 parts of beryllium oxide; 2 parts by weight of polyethylene oxide, 3 parts by weight of polypropylene glycol; (3) kneading, add water and lubricating oil while stirring in the kneader, when kneading, after adding 400kg of material, add water in 3 times while stirring, water is added Continue to stir for 2 minutes and add tung oil twic...

Embodiment 3

[0041] The large-scale ceramic regenerator produced has a rectangular cross-section. The preparation process is as follows: (1) Dry mixing. First, add the inorganic powder into the ball mill, then add the required powder into the ball mill, dry mix for 3 hours, and pass through 80 meshes. The sieve, the inorganic powder is composed of the following components by weight: 38 parts by weight of mullite, 13 parts by weight of kaolin, 25 parts by weight of silicon carbide, 8 parts by weight of short glass fiber, 14 parts by weight of aluminum silicate short fiber, Calcium sulfate whiskers 8 parts by weight, α-Al 2 o 3 9 parts by weight of fine powder, 2.0 parts by weight of boron nitride, and 0.5 parts of beryllium oxide; (2) adding additives, the additive components are 1 part by weight of methyl cellulose, 2 parts by weight of hydroxyethyl cellulose, and 2 parts by weight of cyanoethyl cellulose 2 parts by weight of polyvinyl alcohol, 1 part by weight of polyethylene oxide, and ...

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Abstract

Provided is a large-specification ceramic heat accumulator added with short fibers. The heat accumulator is characterized by being of a column structure; a plurality of hole channels communicated with the column are arranged in the heat accumulator, and the heat accumulator is formed by sintering inorganic powder and an additive; the inorganic powder is prepared from, by weight, 30-40 parts of mullite, 12-15 parts of kaolin, 20-30 parts of silicon carbide, 5-10 parts of glass short fibers, 10-15 parts of aluminum silicate short fibers, 5-10 parts of calcium sulfate whiskers, 8-10 parts of alpha-Al2O3 micropowder, 1.0-2.5 parts of boron nitride and 0.4-0.6 part of beryllium oxide. The large-specification ceramic heat accumulator has good formability and shape preserving performance. By means of the formula and the production method, the heat accumulator is dense in hole channel and thin in wall, the wall thickness is only 1 mm, the section dimension is small and larger than 100 cm<2>, the draw ratio is large, the length reaches 1,000 mm, and all the hole channels have the advantages of being small in resistance, small in dust accumulation, not likely to be blocked, good in dust discharge performance and the like.

Description

technical field [0001] The invention belongs to the field of industrial energy-saving and emission-reduction equipment, and in particular relates to a large-scale ceramic regenerator added with short fibers and a preparation process thereof. Background technique [0002] Regenerative combustion technology has been widely used in industrial furnaces, and one of its technical cores is high-temperature heat storage honeycomb body. Regenerative honeycomb ceramics have replaced traditional regenerative balls and checker bricks due to their good heat storage and release performance, high temperature performance and thermal shock resistance. When in use, the high-temperature flue gas and low-temperature gas (such as air gas) pass through the regenerator alternately in opposite directions by reversing the direction, so that the regenerator continuously absorbs heat and releases heat, and acts as a heat exchange medium to achieve flue gas and air gas. purpose of heat exchange. The ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B38/00C04B35/185C04B35/622F28D20/00
CPCF23D14/66F28D20/00F28D20/0056C04B33/13C04B35/10C04B35/14C04B35/185C04B35/19C04B35/443C04B35/478C04B35/48C04B35/5611C04B35/565C04B35/622C04B35/64C04B35/65C04B35/66C04B38/00C04B38/0009C04B38/0058C04B2235/3208C04B2235/3205C04B2235/32C04B2235/3201C04B2235/3224C04B2235/3215C04B2235/3217C04B2235/3463C04B2235/3472C04B2235/3427C04B2235/3418C04B2235/349C04B2235/36C04B2235/3481C04B2235/3284C04B2235/425C04B2235/404C04B2235/405C04B2235/448C04B2235/428C04B2235/386C04B2235/3843C04B2235/3847C04B2235/3826C04B2235/3873C04B2235/3244C04B2235/3229C04B2235/3251C04B2235/6567C04B2235/658C04B2235/6562C04B2235/656C04B2235/606C04B2235/5276C04B2235/5454C04B2235/5204C04B2235/5248C04B2235/5236C04B2235/5216C04B2235/9607C04B2235/95C04B2235/96C04B2235/9692C04B2235/9669F28D2020/0017Y02E20/34Y02E60/14
Inventor 吴道君周守洪李军营姜朝兴杨晓波
Owner 北京神雾电力科技有限公司