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Lightweight, high-strength and high-toughness foamed ceramic decorative integrated board and production method thereof

A technology of foamed ceramics, high strength and high toughness, applied in the field of decorative materials, can solve problems such as easy cracks, and achieve the effects of improved adhesion, good toughness, and easy installation

Active Publication Date: 2019-02-01
GUANGXI XUTENG INDUSTRIAL GROUP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the facing brick is bonded by the slurry material to the soft porcelain facing layer and the insulation layer, which is prone to cracks, and the facing brick still needs to be improved in terms of strength and toughness.

Method used

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  • Lightweight, high-strength and high-toughness foamed ceramic decorative integrated board and production method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] A lightweight, high-strength and high-toughness foamed ceramic decorative integrated board

[0038] It includes a foamed lightweight material layer, a high-tough decorative surface layer and a wear-resistant coating; the high-tough decorative surface layer is made of soft porcelain, and is bonded together with the foamed lightweight material layer through compression molding , the wear-resistant coating is coated on the surface of the high-toughness decorative surface layer.

[0039] The foamed lightweight material layer includes the following raw materials by weight percentage: 75% of stone tailings, 5% of graphene, 5% of zirconia, 5% of high-temperature flux, 5% of clay, 2% of stabilizer and debonding agent 3%.

[0040] The soft porcelain includes the following raw materials by weight percentage: 35% calcium carbonate, 5% graphene, 2% silicon carbide whiskers, 3% clay, 2% AC foaming agent, 3% stabilizer, processing aids 1%, lubricant 2%, high-strength resin 40%, mic...

Embodiment 2

[0052] A lightweight, high-strength and high-toughness foamed ceramic decorative integrated board

[0053] It includes a foamed lightweight material layer, a high-tough decorative surface layer and a wear-resistant coating; the high-tough decorative surface layer is made of soft porcelain, and is bonded together with the foamed lightweight material layer through compression molding , the wear-resistant coating is coated on the surface of the high-toughness decorative surface layer.

[0054] The foamed lightweight material layer includes the following raw materials by weight percentage: 85% of stone tailings, 5% of graphene, 3% of zirconia, 2% of high-temperature flux, 3% of clay, 1% of stabilizer and debonding agent 1%.

[0055] The soft porcelain includes the following raw materials by weight percentage: 40% calcium carbonate, 5% graphene, 2% silicon carbide whiskers, 3% clay, 2% AC foaming agent, 3% stabilizer, processing aids 2%, lubricant 5%, high-strength resin 30%, mic...

Embodiment 3

[0068] A lightweight, high-strength and high-toughness foamed ceramic decorative integrated board

[0069] It includes a foamed lightweight material layer, a high-tough decorative surface layer and a wear-resistant coating; the high-tough decorative surface layer is made of soft porcelain, and is bonded together with the foamed lightweight material layer through compression molding , the wear-resistant coating is coated on the surface of the high-toughness decorative surface layer.

[0070] The foamed lightweight material layer includes the following raw materials by weight percentage: 65% of stone tailings, 10% of graphene, 10% of zirconia, 4% of high-temperature flux, 8% of clay, 2% of stabilizer and debonding agent 1%.

[0071] The soft porcelain includes the following raw materials by weight percentage: 50% of calcium carbonate, 2% of graphene, 1% of silicon carbide whiskers, 1% of clay, 1.5% of AC foaming agent, 1% of stabilizer, and processing aids 0.5%, lubricant 0.5%...

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Abstract

The invention discloses a lightweight, high-strength and high-toughness foamed ceramic decorative integrated board. The board comprises a foamed lightweight material layer, a high-toughness decorativesurface layer and a wear-resistant coating layer; the foamed lightweight material layer comprises stone tailings, graphene, zirconia, a high-temperature flux, clay, a stabilizer and a dispergator; and the high-toughness decorative surface layer includes an AC foaming agent, the stabilizer, calcium carbonate, high-strength resin, a processing aid and a lubricant. The wear-resistant coating layer comprises graphene, silicon carbide whiskers, corundum powder, vermiculite, kaolin, a flame retardant, nanometer titanium dioxide, sodium phosphate, sodium silicate, hydroxyethyl cellulose, a silicone-acrylic emulsion and silica sol. The high-toughness decorative surface layer made from soft porcelain and the foamed lightweight material layer are bonded by compression molding, and the surface of the high-toughness decorative surface layer is coated with the wear-resistant coating layer, so the board has the advantages of good toughness, light weight, high strength, flame retardation, thermal insulation, good waterproof and impermeable effects and good anti-aging effect.

Description

technical field [0001] The invention relates to the field of decorative materials, in particular to a lightweight, high-strength and high-toughness foamed ceramic decorative integrated board and a preparation method thereof. Background technique [0002] At present, the existing materials for the surface decoration layer of the interior and exterior walls of buildings on the market are mainly ceramic tiles, granite, marble, polyethylene extruded insulation decorative panels and exterior wall coatings. Resources, serious damage to the environment, ceramic tiles are self-heavy and have no self-insulation function. During the construction and installation process, a large amount of cement mortar is used for wet pasting. The process is complex and the service life is short, easy to crack and fall off, resulting in greater safety hazards; granite And marble itself is a non-renewable mineral resource, which is increasingly demanded by urban development and construction. The ecolog...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B9/04B32B7/12B32B37/12B32B33/00C04B33/132C04B33/13C04B33/32C04B38/06C04B26/04C04B26/14C04B26/08C04B38/02C04B28/34C04B41/68C04B111/20
CPCB32B7/12B32B9/002B32B9/005B32B9/04B32B33/00B32B37/12C04B26/045C04B26/08C04B26/14C04B28/344C04B33/131C04B33/1324C04B33/32C04B38/068C04B41/009C04B41/5072C04B41/68C04B2111/00482C04B2111/2038C04B2201/32C04B2201/50C04B2235/3244C04B2235/425C04B2235/445C04B14/026C04B18/146C04B14/30C04B14/28C04B14/024C04B14/383C04B14/10C04B24/129C04B2103/0068C04B14/20C04B14/303C04B2103/54C04B38/02C04B14/202C04B14/106C04B2103/63C04B14/305C04B12/04C04B24/383C04B24/42C04B14/062C04B41/5024C04B41/5015C04B41/5001C04B41/4803Y02P40/60
Inventor 黄聿新
Owner GUANGXI XUTENG INDUSTRIAL GROUP CO LTD
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