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Preparation method and application of a straw-starch-based composite sulfonated water reducer

A water reducing agent and starch-based technology, which is applied in the field of preparation of straw-starch-based composite sulfonated water reducing agent, can solve the problem that the degree of fineness of straw crushing is not proposed, the value of development and utilization of water reducing agent is limited, and straw raw materials cannot be fully utilized and other problems, to achieve the effect of low cost, good water dispersion performance, and increased reactive area

Active Publication Date: 2021-08-27
TIANSHUI NORMAL UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The water reducing agent prepared by this method has a low water reducing rate and can only be used as the most common water reducing agent
Chinese Patent CN 101759856 B "Preparation Method of Sodium Lignosulfonate Water Reducer", using corn cob, corn cob acid hydrolysis residue, bagasse or corn stalks as raw materials to produce black liquor after alkali boiling, after coarse filtration and ultrafiltration Membrane concentration, sulfonation and spray drying to prepare sodium lignosulfonate superplasticizer with low water content. This process has no pollution to the environment, simple process and low cost, but straw raw materials cannot be fully utilized and the waste is serious
However, the results of these two studies are only small laboratory shake-flask experiments. First, the degree and method of crushing the straw are not proposed, only the straw crushing. Bringing in excess chloride ions and sulfate ions will affect the performance of the water reducer. Third, the experiment is still far from industrial production.
The direct modification of crop straws to prepare water reducers requires high requirements on the pretreatment methods, modification methods and corresponding equipment of straw raw materials, which directly affects the performance of the subsequent straw-based water reducers. The key problem of industrial production, otherwise it will directly limit the development and utilization value of water reducer

Method used

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  • Preparation method and application of a straw-starch-based composite sulfonated water reducer
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  • Preparation method and application of a straw-starch-based composite sulfonated water reducer

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Effect test

Embodiment 1

[0114] A preparation method of a straw-starch-based composite sulfonated water reducer, the specific steps are as follows:

[0115] S1: Straw raw material pretreatment, the specific process is as follows:

[0116] The first step: primary crushing, fine crushing, cleaning, drying, and fine crushing pretreatment of straw raw materials, as follows:

[0117] After a certain amount of raw material straw bales are naturally air-dried, they are crushed into straw sections of about 1 to 3 cm by the primary straw crushing device 3, and then further crushed and screened by the rotary screening device 5 and the straw fine crushing device 6, and passed through the sieve to obtain The fine straw section below 5mm is preliminarily dedusted by the dust removal device 4; the material is sent to the cleaning device 9 through the 1# straw crushed lifting conveying air duct 8, and the impurities such as mud and sand in the straw fine crushed material are further cleaned; cleaning The final straw ...

Embodiment 2

[0136] A preparation method of a straw-starch-based composite sulfonated water reducer, the specific steps are as follows:

[0137] S1: Straw raw material pretreatment, the specific process is as follows:

[0138] The first step: primary crushing, fine crushing, cleaning, drying, and fine crushing pretreatment of straw raw materials. Process is completely with embodiment 1;

[0139] The second step: straw powder hydrolysis pretreatment. Process is completely identical with embodiment 1, and difference is that the hydrolysis catalytic acid that adds is different, is embodied in:

[0140] The lubricating additive is stearic acid, and the solid-to-solid ratio of straw and stearic acid=1000g:10ml.

[0141] The main catalytic acid for hydrolysis is a dicarboxylic acid represented by itaconic acid, and the solid-acid ratio of straw to itaconic acid=1000g:20ml;

[0142] Hydrolysis-promoting acid is the dilute hydrochloric acid that mass concentration is 30g / L, and the solid-acid ...

Embodiment 3

[0152] A preparation method of a straw-starch-based composite sulfonated water reducer, the specific steps are as follows:

[0153] S1: Straw raw material pretreatment, the specific process is as follows:

[0154] The first step: primary crushing, fine crushing, cleaning, drying, and fine crushing pretreatment of straw raw materials. Process is completely with embodiment 1;

[0155] The second step: straw powder hydrolysis pretreatment. Process is completely identical with embodiment 1, and difference is that the hydrolysis catalytic acid that adds is different, is embodied in:

[0156] The lubricating additive is a mixture of stearic acid and oleic acid each accounting for 1 / 2, and the solid-to-solid ratio of straw and lubricating additive=1000g:10ml.

[0157] The main catalytic acid for hydrolysis is a polycarboxylic acid represented by citric acid, and the solid-acid ratio of straw to citric acid=1000g:15ml;

[0158] Hydrolysis-promoting acid is the mixed acid that mass c...

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Abstract

The invention discloses a preparation method and application of a straw-starch-based composite sulfonated water reducer. The water reducer is prepared from crop straw hydrolyzed powder and ordinary starch mixture through oxidation-sulfonation modification. The preparation method includes primary crushing of straw raw materials, fine crushing, cleaning, drying, finely crushed pretreatment, straw-starch mixture in The primary oxidation-sulfonation modification in the spiral extrusion sulfonation modification reaction unit, the secondary oxidation-sulfonation modification in the conventional reactor, and the preparation of straw-starch-based composite sulfonation water-reducing The prepared water reducing agent has good water reducing and dispersing properties. When the dosage is 0.6%, the water reducing rate can reach 28%. It has good fluidity and compressive strength, and can completely replace the conventional water reducing agent. The use of water agents further promotes the industrialization of low-cost straw-starch-based biomass concrete superplasticizers.

Description

technical field [0001] The invention relates to a biomass-based water reducer, in particular to a preparation method and application of a straw-starch-based composite sulfonated water reducer. Background technique [0002] At present, with the increasing shortage of petrochemical raw materials required for the preparation of a new generation of high-performance petroleum-based polycarboxylate water reducers for concrete admixtures, the outstanding problem of rising prices has restricted the new generation of high-performance polycarboxylate water reducers. The rapid development of additives has led to rising production costs, making polycarboxylate superplasticizers that have higher performance advantages than naphthalene-based, aliphatic-based, sulfamate-based, and lignin-based water-reducing agents unable to be used in the market. The vigorous promotion and application of the construction industry. Scholars at home and abroad have begun to study low-cost, high-performance...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B24/16C04B103/30
Inventor 张惠琴章德玉左国防刘流张建斌王鹏刘岿司长代王小芳刘新文雷新有吕玲玲李志锋朱元成郭峰赵爱英唐慧安
Owner TIANSHUI NORMAL UNIV