Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A Direct Forming Technology of Copper Alloy Special-Shaped Strip by Temperature-controlled Casting Continuous Casting

A forming process and technology of copper alloy, which is applied in the field of direct forming process of copper alloy special-shaped strip material temperature-controlled casting mold continuous casting, can solve the problems that the product performance is difficult to meet the use requirements, the billet structure is uneven, and the process flow is long, etc., to achieve The effect of eliminating the surface defects of the strip blank, good surface quality and short process flow

Active Publication Date: 2020-12-04
WUXI YIMING PRECISION COPPERBELT
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, copper alloy special-shaped strips are mainly produced by the following three traditional methods: one is the use of "semi-continuous casting billet-homogenizing annealing-hot rolling-solution quenching-strip milling-cold rolling-annealing-finish rolling-aging "process; the second is the process of "upward continuous casting billet-continuous extrusion-rough rolling-annealing-intermediate rolling-annealing-finish rolling-aging"; the third is the process of "continuous casting strip billet-cold rolling-intermediate annealing", It also includes peeling, pickling and other processes. These methods have inhomogeneous cast slab structure, horizontal columnar grain structure, many pore defects, long process flow, low yield, high cost and difficult product performance to meet the use requirements, etc. series of questions

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] A temperature-controlled casting mold continuous casting direct forming process for copper alloy special-shaped strips, comprising the following steps:

[0021] (1) Ingredients: Weigh 68 parts of oxygen-free copper, 2.5 parts of silicon, 5 parts of manganese, 1 part of tin, 5 parts of zinc, 3 parts of titanium, 0.5 parts of molybdenum, 0.1 parts of cobalt, 0.01 parts of tungsten, 0.02 parts of yttrium, grain 0.01 part of nano-silicon carbide particles with a diameter of 130nm and 0.03 part of rhenium are mixed to obtain a mixed batch;

[0022] (2) Temperature field simulation of temperature-controlled casting mold continuous casting of copper alloy special-shaped strip: use ProE software to establish a three-dimensional geometric model including melting crucible, mold, special-shaped strip and water-cooled copper sleeve, and network the model through ProCast software Carry out simulated calculations for grid division and steady-state temperature field of special-shaped ...

Embodiment 2

[0026] A temperature-controlled casting mold continuous casting direct forming process for copper alloy special-shaped strips, comprising the following steps:

[0027] (1) Ingredients: Weigh 72 parts of oxygen-free copper, 3 parts of silicon, 6 parts of manganese, 2 parts of tin, 10 parts of zinc, 5 parts of titanium, 0.7 parts of molybdenum, 0.3 parts of cobalt, 0.03 parts of tungsten, 0.06 parts of yttrium, grain Diameter is 0.03 part of nano-silicon carbide particles of 200nm, 0.06 part of rhenium, mixed to obtain mixed ingredients;

[0028] (2) Temperature field simulation of temperature-controlled casting mold continuous casting of copper alloy special-shaped strip: use ProE software to establish a three-dimensional geometric model including melting crucible, mold, special-shaped strip and water-cooled copper sleeve, and network the model through ProCast software Carry out simulated calculations for grid division and steady-state temperature field of special-shaped strip ...

Embodiment 3

[0032] A temperature-controlled casting mold continuous casting direct forming process for copper alloy special-shaped strips, comprising the following steps:

[0033] (1) Ingredients: Weigh 75 parts of oxygen-free copper, 4.5 parts of silicon, 7 parts of manganese, 3 parts of tin, 15 parts of zinc, 8 parts of titanium, 1 part of molybdenum, 0.5 parts of cobalt, 0.05 parts of tungsten, 0.08 parts of yttrium, grain 0.05 part of nano-silicon carbide particles and 0.09 part of rhenium with a diameter of 50 nm are mixed to obtain a mixed batch;

[0034] (2) Temperature field simulation of temperature-controlled casting mold continuous casting of copper alloy special-shaped strip: use ProE software to establish a three-dimensional geometric model including melting crucible, mold, special-shaped strip and water-cooled copper sleeve, and network the model through ProCast software Carry out simulated calculations for grid division and steady-state temperature field of special-shaped s...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle diameteraaaaaaaaaa
Login to View More

Abstract

The invention discloses a temperature-controlling, mold-casting and continuous casting direct molding technology of a copper alloy special-shaped strip. The direct molding technology comprises the following steps that proportioning is carried out, and specifically oxygen-free copper, silicon, manganese, tin, zinc, titanium, molybdenum, cobalt, tungsten, yttrium, nano wear-resistant particles and transition metal are weighed and mixed to obtain mixed proportioned materials; a three-dimensional geometric model comprising a smelting crucible, a casting mold, a special-shaped strip and a water-cooled copper sleeve is established by adopting ProE software, and by adopting ProCast software, grid division is carried out on the model and simulation calculation is carried out on the continuous casting steady-state temperature field of the special-shaped strip; and the copper alloy special-shaped strip is prepared by adopting the temperature-controlling, mold-casting and continuous casting technology, and the temperature gradient, the solidification speed, the continuous casting speed and the mold casting temperature in the continuous casting process are controlled to regulate the tissue structure and the surface quality. According to the direct molding technology, the technological process is short, the production cost is low, the product surface quality is good, and the performance isexcellent.

Description

technical field [0001] The invention relates to the technical field of continuous casting, in particular to a temperature-controlled mold continuous casting direct forming process for copper alloy special-shaped strips. Background technique [0002] Copper alloy special-shaped strip processing is a new industry in our country, with great market potential and broad development prospects. With the rapid development of the electronics industry, integrated circuits have put forward higher requirements for the preparation technology of copper alloy special-shaped strips. At present, copper alloy special-shaped strips are mainly produced by the following three traditional methods: one is the use of "semi-continuous casting - homogenization annealing - hot rolling - solution quenching - strip milling - cold rolling - annealing - finishing rolling - aging "process; the second is the process of "upward continuous casting billet-continuous extrusion-rough rolling-annealing-intermedia...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C22C9/00C22C9/05C22C9/04C22C1/02B22D11/16B22D11/22
CPCB22D11/004B22D11/16B22D11/22C22C1/02C22C9/00C22C9/04C22C9/05
Inventor 周荣和
Owner WUXI YIMING PRECISION COPPERBELT
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products