High-silicon heat-resistant vermicular graphite cast iron with thermal fatigue resistance and high performance and preparation method thereof
A technology of anti-thermal fatigue and vermicular graphite cast iron, which is applied in the direction of improving process efficiency and reducing gas emissions, can solve problems affecting engine performance and functional failure, reduce the generation and expansion of thermal fatigue cracks, reduce thermal stress, Effect of improving high temperature performance and oxidation resistance
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[0033] The high-silicon heat-resistant compacted graphite cast iron with high performance of thermal fatigue resistance provided by the present invention and the preparation method obtain the high-silicon heat-resistant compacted graphite cast iron with high performance of thermal fatigue resistance, including the following mass percentage elements: C 2.50~3.50%, Si4 .50~5.50%, Mn≤0.30%, P≤0.050%, S≤0.020%, Mo0.50~0.90%, Ni0.50~0.9%, Cr0.40~0.80%, V0.30~0.60%, Nb0 .20~0.40%, Cu≤0.20%, Ti 0.10~0.20%, Mg 0.010~0.020%, RE≤0.05%, Al≤0.05%, and the balance is iron.
[0034] The high-silicon heat-resistant compacted graphite cast iron provided by the present invention has high thermal fatigue resistance and high performance, including 2.50-3.50% C by mass. In the vermicular graphite cast iron of the present invention, under the comprehensive action of cerium element, magnesium element and titanium element, the carbon element forms a vermicular graphite form, which improves the therm...
Embodiment 1
[0060] This example is used to prepare the turbine shell of the turbocharger of the CNG engine of the natural gas city bus.
[0061] Ingredients: The raw materials are configured according to the weight percentage of the following components: C 3.0%, Si5.0%, Mn0.25%, Mo 0.80%, Ni0.70%, Cr0.50%, V0.40%, Nb0.25%, Ti 0.12%, the balance is iron.
[0062] 40% for pig iron, 40% for steel scrap, and 20% for recycled materials; add packaged steel scrap, Q10 pig iron and recycled materials calculated according to the ratio into a 500Kg intermediate frequency induction melting furnace. After heating until it is completely melted, add the required ferromolybdenum alloy, ferrosilicon alloy, ferrochrome alloy, ferrovanadium alloy, ferro-titanium alloy, ferro-niobium alloy, and electrolytic nickel plate in sequence, and finally use ferrosilicon alloy for silicon supplementation and carburizer for carburization.
[0063] Raise the temperature of the molten iron in the intermediate frequency...
Embodiment 2
[0075] This example is used to prepare the exhaust pipe of a turbocharger for a CNG engine of a natural gas city bus.
[0076] Ingredients: The raw materials are configured according to the weight percentage of the following components: C 3.1%, Si5.2%, Mn0.25%, Mo 0.75%, Ni0.75%, Cr0.55%, V0.40%, Nb0.25%, Ti 0.13%, the balance is iron.
[0077] 40% for pig iron, 30% for steel scrap, and 30% for recycled materials; add packaged steel scrap, Q10 pig iron and recycled materials calculated according to the ratio into a 500Kg intermediate frequency induction melting furnace. After heating until it is completely melted, add the required ferromolybdenum alloy, ferrosilicon alloy, ferrochrome alloy, ferrovanadium alloy, ferro-titanium alloy, ferro-niobium alloy, and electrolytic nickel plate in sequence, and finally use ferrosilicon alloy for silicon supplementation and carburizer for carburization.
[0078] Raise the temperature of the molten iron in the intermediate frequency induc...
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