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High-silicon heat-resistant vermicular graphite cast iron with thermal fatigue resistance and high performance and preparation method thereof

A technology of anti-thermal fatigue and vermicular graphite cast iron, which is applied in the direction of improving process efficiency and reducing gas emissions, can solve problems affecting engine performance and functional failure, reduce the generation and expansion of thermal fatigue cracks, reduce thermal stress, Effect of improving high temperature performance and oxidation resistance

Inactive Publication Date: 2020-04-14
溧阳市联华机械制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This kind of turbocharger turbine shell and exhaust pipe materials made of existing silicon-molybdenum ductile iron, molybdenum-nickel vermicular iron, high-nickel ductile iron and even heat-resistant steel have passed many engine test bench durability tests and urban bus In the vehicle loading test, the turbine shell and the exhaust pipe all have different degrees of thermal fatigue cracking, which affects the performance of the engine and even causes functional failure.

Method used

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  • High-silicon heat-resistant vermicular graphite cast iron with thermal fatigue resistance and high performance and preparation method thereof
  • High-silicon heat-resistant vermicular graphite cast iron with thermal fatigue resistance and high performance and preparation method thereof
  • High-silicon heat-resistant vermicular graphite cast iron with thermal fatigue resistance and high performance and preparation method thereof

Examples

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preparation example Construction

[0033] The high-silicon heat-resistant compacted graphite cast iron with high performance of thermal fatigue resistance provided by the present invention and the preparation method obtain the high-silicon heat-resistant compacted graphite cast iron with high performance of thermal fatigue resistance, including the following mass percentage elements: C 2.50~3.50%, Si4 .50~5.50%, Mn≤0.30%, P≤0.050%, S≤0.020%, Mo0.50~0.90%, Ni0.50~0.9%, Cr0.40~0.80%, V0.30~0.60%, Nb0 .20~0.40%, Cu≤0.20%, Ti 0.10~0.20%, Mg 0.010~0.020%, RE≤0.05%, Al≤0.05%, and the balance is iron.

[0034] The high-silicon heat-resistant compacted graphite cast iron provided by the present invention has high thermal fatigue resistance and high performance, including 2.50-3.50% C by mass. In the vermicular graphite cast iron of the present invention, under the comprehensive action of cerium element, magnesium element and titanium element, the carbon element forms a vermicular graphite form, which improves the therm...

Embodiment 1

[0060] This example is used to prepare the turbine shell of the turbocharger of the CNG engine of the natural gas city bus.

[0061] Ingredients: The raw materials are configured according to the weight percentage of the following components: C 3.0%, Si5.0%, Mn0.25%, Mo 0.80%, Ni0.70%, Cr0.50%, V0.40%, Nb0.25%, Ti 0.12%, the balance is iron.

[0062] 40% for pig iron, 40% for steel scrap, and 20% for recycled materials; add packaged steel scrap, Q10 pig iron and recycled materials calculated according to the ratio into a 500Kg intermediate frequency induction melting furnace. After heating until it is completely melted, add the required ferromolybdenum alloy, ferrosilicon alloy, ferrochrome alloy, ferrovanadium alloy, ferro-titanium alloy, ferro-niobium alloy, and electrolytic nickel plate in sequence, and finally use ferrosilicon alloy for silicon supplementation and carburizer for carburization.

[0063] Raise the temperature of the molten iron in the intermediate frequency...

Embodiment 2

[0075] This example is used to prepare the exhaust pipe of a turbocharger for a CNG engine of a natural gas city bus.

[0076] Ingredients: The raw materials are configured according to the weight percentage of the following components: C 3.1%, Si5.2%, Mn0.25%, Mo 0.75%, Ni0.75%, Cr0.55%, V0.40%, Nb0.25%, Ti 0.13%, the balance is iron.

[0077] 40% for pig iron, 30% for steel scrap, and 30% for recycled materials; add packaged steel scrap, Q10 pig iron and recycled materials calculated according to the ratio into a 500Kg intermediate frequency induction melting furnace. After heating until it is completely melted, add the required ferromolybdenum alloy, ferrosilicon alloy, ferrochrome alloy, ferrovanadium alloy, ferro-titanium alloy, ferro-niobium alloy, and electrolytic nickel plate in sequence, and finally use ferrosilicon alloy for silicon supplementation and carburizer for carburization.

[0078] Raise the temperature of the molten iron in the intermediate frequency induc...

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Abstract

The invention provides high-silicon heat-resistant vermicular graphite cast iron with thermal fatigue resistance and high performance and a preparation method of thereof, and belongs to the technicalfield of alloy preparation. The vermicular graphite cast iron comprises the following components of, in percent by mass, 2.50%-3.50% of C, 4.50%-5.50% of Si, less than or equal to 0.30% of Mn, less than or equal to 0.050% of P, less than or equal to 0.020% of S, 0.60%-0.90% of Mo, 0.50%-0.9% of Ni, 0.40%-0.80% of Cr, 0.30%-0.60% of V, 0.20%-0.40% of Nb, less than or equal to 0.20% of Cu, 0.10%-0.20% of Ti, 0.010%-0.020% of Mg, less than or equal to 0.05% of RE, less than or equal to 0.05% of Al, and the balance iron. According to the high-silicon heat-resistant vermicular graphite cast iron with the thermal fatigue resistance and the high performance, various alloy elements are optimally compounded and matched for use, so that the vermicular graphite cast iron has excellent thermal fatigueresistance and high-temperature strength and has good dimensional stability and good heat-conducting capacity at high temperature, and the vermicular graphite cast iron can be used for a CNG vehicleengine turbocharger turbine shell and exhaust pipe. Meanwhile, the vermicular graphite cast iron meeting the requirement of being applied to the CNG vehicle engine is obtained through the preparationmethod of the vermicular graphite cast iron.

Description

technical field [0001] The invention belongs to the technical field of alloy preparation, and in particular relates to a high-silicon heat-resistant vermicular graphite cast iron with high thermal fatigue resistance and a preparation method thereof. Background technique [0002] Energy crisis and environmental pollution have become one of the urgent problems we face to be solved. In terms of urban air pollution, diesel engines and gasoline internal combustion engines are the main sources of air pollution. Therefore, in recent years, natural gas as a new type of energy has received widespread attention at home and abroad. The development of natural gas resources and vehicle technology research are developing rapidly as new frontiers. Natural gas special engines can be compared with equivalent gasoline engines and diesel engines through good control. With lower emissions, it is beneficial to solve the increasingly serious air pollution problem; at the same time, compared with...

Claims

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Application Information

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IPC IPC(8): C22C37/10C22C37/08C22C33/08C21C1/08
CPCC21C1/08C22C33/08C22C37/08C22C37/10Y02P10/143Y02P10/20
Inventor 纪汉成王寅杰原金胜缪锦进付庆斌沈建华葛修亚张建华
Owner 溧阳市联华机械制造有限公司
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