Magnesium aluminate spinel-silicon carbide-aluminum composite refractory material

A magnesium-aluminum spinel and refractory material technology, applied in the field of refractory materials, can solve the problems of low high-temperature mechanical strength, poor high-temperature mechanical properties, resistance to coal slag penetration and erosion, etc., to improve high-temperature mechanical properties and improve The effect of high temperature mechanical strength

Active Publication Date: 2020-09-15
SINOSTEEL LUOYANG INST OF REFRACTORIES RES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The magnesium-aluminum spinel-silicon carbide composite refractory material has excellent corrosion resistance, but its high-temperature mechanical properties are poor (the high-temperature flexural strength is about 1-3 MPa under the condition of buried carbon at 1650 ° C). Under the harsh working environment, the material is prone to wear and peeling, and its excellent resistance to coal slag penetration and erosion cannot be reflected
The main reason for its low high-temperature mechanical strength is that in the atmosphere of buried carbon or nitrogen, the fine silicon carbide powder in the material matrix will still be partially oxidized to form SiO 2 , forming a glass phase with a low melting point. During high-temperature use, the glass phase changes from solid to liquid, which destroys the stability of the material matrix structure, resulting in its high-temperature mechanical strength being much lower than that at room temperature.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] The chemical composition was weighed as w (SiC)=98%, 30kg of sintered silicon carbide fine powder with a particle size of 40-100μm, the chemical composition is w (Al 2 o 3 )=98%, particle size is D5 0 =2μm~5μm active alumina powder 3kg, the chemical composition is w (MgO)=98.2%, particle size is D5 0 = 3kg of light-burned magnesia powder with a particle size of 4μm to 8μm and 2kg of coated metal aluminum powder with a particle size of 10μm to 20μm and a sphericity of 0.92 are put into a ball mill and pre-mixed for 1 hour to prepare a matrix fine powder; w (Al 2 o 3 +MgO)=99.1%, where Al 2 o 3 25kg of fused magnesia-aluminum spinel particles with a mass fraction of 78% and a particle size range of 1 to 3 mm, w (Al 2 o 3 +MgO)=99.1%, where Al 2 o 3 The mass fraction is 78%, and the particle size range is 0-1mm. 37kg of sintered magnesia-aluminum spinel particles are added to the roller sand mixer and mixed; The fine powder of the matrix, after fully mixed, w...

Embodiment 2

[0021] The chemical composition was weighed as w (SiC)=98.8%, 32kg of sintered silicon carbide fine powder with a particle size of 40-100μm, the chemical composition is w (Al 2 o 3 )=98.4%, particle size is D 50 =2μm~5μm activated alumina powder 4kg, the chemical composition is w (MgO)=98.8%, particle size is D 50 = 4g of light-burned magnesia powder with a particle size of 4μm to 8μm and 3kg of coated metal aluminum powder with a particle size of 10μm to 20μm and a sphericity of 0.93 are put into a ball mill and premixed for 1 hour to prepare a matrix fine powder; w (Al 2 o 3 +MgO)=99.8%, where Al 2 o 3 The mass fraction is 78.3%, and 28kg of fused magnesia-aluminum spinel with a particle size range of 1-3mm, w (Al 2 o 3 +MgO)=99.8%, where Al 2 o 3 The mass fraction is 78.3%, and the particle size range is 0-1mm. 29kg of sintered magnesia-aluminum spinel particles are added to the roller sand mixer and mixed; add about 4kg of phenolic resin to the particles, and ...

Embodiment 3

[0023] The chemical composition was weighed as w (SiC)=98.4%, 29 kg of sintered silicon carbide fine powder with a particle size of 40-100 μm, the chemical composition is w (Al 2 o 3 )=98.6%, particle size is D 50 =2μm~5μm alumina powder 6kg, the chemical composition is w (MgO)=98.4%, particle size is D 50 = 6kg of 4μm-8μm light-burned magnesium oxide powder and 5kg of coated metal aluminum powder with a particle size of 10μm-20μm and a sphericity of 0.88, put them into a ball mill and pre-mix for 1 hour to prepare a matrix fine powder; w (Al 2 o 3 +MgO)=99.1%, where Al 2 o 3 The mass fraction is 80.5%, and the fused magnesia-aluminum spinel with a particle size range of 1-3mm is 24kg. The purity w (Al 2 o 3 +MgO)=99.1%, where Al 2 o 3 30kg of sintered magnesia-aluminum spinel particles with a mass fraction of 80.5% and a particle size range of 0 to 1mm are added to the wheel-type sand mixer and mixed evenly; about 6kg of phenolic resin is added to the particles, ...

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Abstract

The invention belongs to the field of refractory materials, and relates to a magnesium aluminate spinel-silicon carbide-aluminum composite refractory material. The magnesium aluminate spinel-silicon carbide-aluminum composite refractory material comprises aggregate and a matrix, wherein the aggregate comprises fused magnesia-alumina spinel particles and sintered magnesia-alumina spinel particles,and the addition amount of the fused magnesia-alumina spinel particles and the sintered magnesia-alumina spinel particles is 50-70% of the total amount of the raw materials; the matrix is silicon carbide, aluminum oxide and magnesium oxide; metal aluminum powder subjected to coating treatment is further added into the matrix, and the adding proportion is 2-8% of the total mass of the raw materials; and the aggregate, the matrix and a binding agent are uniformly mixed, undergo mechanical pressing molding, are dried, and then are sintered in a carbon-buried atmosphere to obtain the magnesium aluminate spinel-silicon carbide-aluminum composite refractory material. The high-temperature mechanical strength, the thermal shock stability and the coal cinder erosion resistance of the product are improved.

Description

technical field [0001] The invention belongs to the field of refractory materials, and mainly relates to a magnesium aluminum spinel-silicon carbide-aluminum composite refractory material. Background technique [0002] Coal-water slurry gasification technology is the mainstream coal gasification technology widely used at home and abroad in recent years; coal-water slurry gasification furnace is an important device in the field of coal gasification, using coal and water as the main raw materials to use coal-water slurry at high temperature and high pressure Combustion at ambient to produce gaseous H 2 , CO, CO 2 Advanced equipment such as chemical raw materials; while the operating temperature of the coal-water slurry gasifier is high, and the working environment is harsh. Under the high temperature environment and high furnace pressure, the continuous erosion of gas, liquid and solid phase substances leads Severe wear and peeling occurred, which restricted the normal opera...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66
CPCC04B35/66C04B2235/3222C04B2235/3826C04B2235/77C04B2235/96C04B2235/9607
Inventor 李红霞亢一娜赵世贤孙红刚杜一昊尚心莲司瑶晨夏淼
Owner SINOSTEEL LUOYANG INST OF REFRACTORIES RES
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